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Suzuki

Suzuki ALTO HATCH 800 Service Repair Workshop Manual 1987-1988

Suzuki ALTO HATCH 800 Service Repair Workshop Manual 1987-1988

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Vehicle data plateRef 289469
Brand
Suzuki
Vehicle
Cars
Models covered
ALTO HATCH 800, Hatch
Years
1987, 1988
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

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  • The same link is emailed to you — re-download any time
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  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Alto Hatch 800
Generation:
First Generation (CA/CB)
Production Years Covered:
1987-1988
Codes
Chassis Codes:
CA71V, CA72V (variant dependent)
Engine Codes Indicated:
F5A, F5B (800cc variants)
👋 Introduction
Market Position
Vehicle Segment:
Kei car / City Car segment, known for fuel efficiency and compact size.
Target Audience:
Budget-conscious urban commuters and first-time car buyers.
Competitive Analysis
Key Competitors:
Daihatsu Mira, Honda Today, Mitsubishi Minica.
Key Features
Vehicle Selling Points:
Exceptional fuel economy, maneuverability in tight city streets, low running costs, compact exterior dimensions, surprisingly practical interior for its size.
Manual Value Proposition
Buyer Benefit:
Empowers owners to perform maintenance and repairs themselves, saving significant dealership costs and ensuring proper vehicle upkeep.
Authenticity:
Utilizes the same technical information as used by dealership technicians, ensuring accuracy and completeness.
📋 Manual Details
Coverage Areas
All Models Covered:
Yes
Repair Scope:
A-Z (Comprehensive)
Page Count
Estimated Page Count:
Varies by specific Suzuki factory release, but described as 'complete' and 'factory highly detailed' implying a substantial page count.
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Full diagnosis, repair, and overhaul of all engine variants including cooling, lubrication, fuel, ignition, and emissions systems.
Transmission:
Manual and Automatic transmission systems, including clutch, gearbox, differential, and driveshaft service.
Drivetrain:
Front-wheel drive system, including axle shafts, bearings, and seals.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, and alignment specifications.
Brakes:
Front disc and rear drum brake systems, including hydraulic components, calipers, wheel cylinders, and parking brake.
Steering:
Steering gearbox, column, tie rods, and power steering system (if equipped).
Electrical:
Complete wiring schematics, fuse/relay locations, starting system, charging system, lighting, instrumentation, and accessory circuits.
Body And Chassis:
Body panel removal/installation, door mechanisms, glass, seals, chassis components, and underbody protection.
HVAC:
Heating and ventilation system diagnosis and repair.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups.
Diagnostics:
Systematic troubleshooting guides, diagnostic trouble codes (if applicable to era), symptom-based troubleshooting.
Repair:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Rebuilds:
Detailed procedures for engine and transmission overhauls.
Specifications:
Torque specifications, clearances, fluid capacities, and critical measurements for all major components.
Technical Depth
Depth:
Factory Level - intended for dealership technicians, covering basic to advanced repairs and diagnostics.
Detail Level:
High. Includes diagrams, illustrations, and wiring schematics.
📊 Manual Specifications
File Format
Digital Format:
PDF
Accessibility:
Printable pages, zoomable images.
Software Requirement:
Adobe PDF Reader
Compatibility:
Windows (XP, Vista, 7, 8, 10, 11), Mac OS, Tablets
Print Quality
Quality Description:
High-resolution digital reproduction of original factory documentation, enabling clear viewing and printing of diagrams and text.
Binding Type
Binding:
Digital Download (N/A for physical binding)
Paper Type
Paper Type:
Digital Download (N/A for physical paper type)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-cylinder, 4-stroke, naturally aspirated (typically)
Displacement:
Approximately 797cc (0.8 Liters)
Bore X Stroke:
Specifications found within the manual, typically around 68.0mm x 72.0mm (example).
Compression Ratio:
Typical range 9.0:1 to 10.0:1 (details in manual).
Horsepower:
Around 35-45 PS (26-33 kW) at specific RPMs (exact figures in manual).
Torque:
Around 55-65 Nm at specific RPMs (exact figures in manual).
Fuel System
Fuel Delivery:
Carburetor (common for this era, specific model varies e.g., Hitachi, Mikuni).
Fuel Type:
Unleaded Gasoline (RON 91 or higher, as per manufacturer recommendation).
Ignition System
Ignition Type:
Electronic Ignition (Distributor-based, with specific coil and module details in manual).
Cooling System
Cooling Method:
Water-cooled
Lubrication System
Oil Capacity:
Approx. 2.5 - 3.0 Liters (including filter, specific value in manual).
Recommended Oil Viscosity:
SAE 10W-30 or 10W-40 API SF or SG grade (check manual for specific climate recommendations).
🔧 Transmission
Standard
Type:
4-speed Manual Transmission
Optional
Type:
3-speed Automatic Transmission (less common, specific availability confirmed by chassis code).
Features
Drivetrain Layout:
Front-wheel drive (FWD)
Fluid Type
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil (check manual for specific capacity and type).
Automatic Transmission Fluid:
Dexron II or equivalent (check manual for specific capacity and type).
📐 Dimensions
Exterior
Length:
Approx. 3,195 mm (Japanese Kei car regulations).
Width:
Approx. 1,395 mm (Japanese Kei car regulations).
Height:
Approx. 1,380 - 1,440 mm (depending on roof type).
Weights
Curb Weight:
Approx. 600 - 700 kg (varies by trim and transmission).
🛡️ Safety Features
Ratings
Crash Safety Standards:
Designed to meet Japanese domestic market safety standards of the late 1980s. Specific ratings not commonly publicized internationally.
Active Features
Braking System:
Front ventilated discs, rear drums. Basic ABS was not standard or widely available.
Passive Features
Seatbelts:
Standard front seatbelts, rear lap belts (if fitted).
Body Structure:
Reinforced chassis and body construction for its class. Crumple zones may be basic.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player was standard. Aftermarket upgrades common.
Driver Assistance
Active Safety Features:
Limited. Primarily mechanical systems like brakes and steering. No advanced driver-assistance systems (ADAS).
Connectivity
Connectivity Options:
None for the era. Focus was on basic functionality.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km or 6 months, whichever comes first (typical for the era, consult manual for precise details).
Air Filter Replacement:
Every 20,000 km or 12 months.
Spark Plug Replacement:
Every 30,000 - 40,000 km.
Timing Belt Replacement:
Chain-driven engine, no regular belt replacement required; check tensioner and guides.
Fluid Specifications
Coolant Type:
Ethylene Glycol based antifreeze, mixed with distilled water at 50/50 ratio. Check manual for specific Suzuki coolant recommendations.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for precise specification).
Power Steering Fluid:
If equipped, consult manual for specific type (likely ATF Dexron II).
Known Issues
Common Wear Items:
Ignition components (spark plugs, wires, cap, rotor), clutch wear, carburetor tuning issues, aging rubber hoses and seals, suspension bushings.
Common Issues
Rust Prone Areas:
Wheel arches, sills, floor pans, and door bottoms are susceptible to rust, especially in humid or salted environments.
Engine Performance Decline:
Can be due to carburetor wear, vacuum leaks, or ignition timing drift.
📚 Vehicle History
Brand Heritage
Suzuki Legacy:
Suzuki has a long history in producing small, economical vehicles, particularly for Japanese domestic market (Kei car) segment, establishing a reputation for reliability and value.
Model Evolution
Alto Lineage:
The Alto nameplate has been a cornerstone of Suzuki's passenger car lineup since its introduction in 1979. This 1987-1988 model represents the first generation's update (CA/CB series).
Production
Manufacturing Location:
Japan
Market Focus:
Primarily for the Japanese domestic market, with some export to specific regions.
🏆 Awards & Recognition
Recognitions
Segment Performance:
Consistently ranked highly for fuel economy and affordability within the Kei car segment in Japan.
Ratings
Fuel Economy Ratings:
Excellent for its time, often exceeding 20 km/L (50 mpg) in ideal conditions (specific figures vary by test cycle and model variant).
Certifications
Emissions Compliance:
Meets Japanese emissions standards of the era. Manual will contain specific emission control system details.

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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