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Jungheinrich

Jungheinrich Electric Lift Truck EFG-Series: 213 215 216 218 220 216K 218K (08.2004-12.2008) Operating and Maintenance Instructions

Jungheinrich Electric Lift Truck EFG-Series: 213 215 216 218 220 216K 218K (08.2004-12.2008) Operating and Maintenance Instructions

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Vehicle data plateRef 69940
Brand
Jungheinrich
Vehicle
Material Handling
Models covered
EFG SERIES, EFG-213, EFG-215, EFG-216, EFG-216K, EFG-218, EFG-218K, EFG-220, Forklifts
Years
2004, 2005, 2006, 2007, 2008
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Jungheinrich
Model:
EFG-Series (JETI Electric Lift Truck)
Covered Models:
213, 215, 216, 218, 220, 216K, 218K
Production Years:
August 2004 - December 2008
Vehicle Type:
Electric Counterbalance Forklift Truck
Fuel Type:
Electric
👋 Introduction
Market Position
Segment:
Industrial Material Handling Equipment - Electric Counterbalance Forklift Trucks.
Competitive Analysis
Competitors:
Other manufacturers of electric forklifts, such as Linde, Toyota, Hyster, Caterpillar, Crown.
Key Features
Features Highlighted In Manual:
Detailed operating instructions, safety regulations, maintenance schedules, lubrication plans, and technical data for various EFG models within a specific production range.
Brand Heritage
Manufacturer Focus:
Jungheinrich is a globally recognized leader in material handling equipment, known for its innovative and efficient solutions, particularly in electric-powered trucks.
📋 Manual Details
Coverage Areas
Primary Coverage:
Operation and Maintenance Instructions
Secondary Coverage:
Troubleshooting, Servicing, Repair
Page Count
Estimated Page Count:
Refer to specific manual copy, typically 150-300 pages for this type of documentation.
Manual Type
Type:
Original Factory Operating and Maintenance Instructions
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Propulsion System:
Electric motor operation, battery servicing, charging, and replacement.
Hydraulic System:
Lift mechanism, tilt, and steering hydraulics, including fluid level checks, oil changes, and filter replacement.
Electrical System:
Control circuits, dashboard indicators, warning lights, fuses, and battery discharge monitoring.
Chassis And Frame:
General description, identification plates, and basic structural checks.
Operator Interface:
Dashboard, operating console, multi-function display, controls, and indicators.
Procedures Included
Operation:
Correct use, application, driving, steering, braking, load handling, parking, and trailer towing.
Maintenance:
Scheduled servicing, inspection, lubrication, fluid checks, and component checks (wheels, brakes, electrical fuses).
Battery Management:
Safety regulations, type identification, charging procedures, removal/installation, and discharge monitoring.
Troubleshooting:
Fault location for specific issues like temperature monitoring.
Commissioning:
First commissioning, pre-start-up checks, and adjustments (seat, steering column).
Decommissioning:
Pre-decommissioning operations, decommissioning measures, and recommissioning after decommissioning.
Technical Depth
Depth:
Comprehensive coverage of operational procedures, routine maintenance, lubrication, fluid checks, and basic fault finding. Detailed technical data for standard configurations is included.
📊 Manual Specifications
File Format
Quality:
High quality images, searchable text.
Print Quality
Printability:
Printable.
Binding Type
Binding:
Not applicable for PDF format.
Paper Type
Paper Type:
Not applicable for PDF format.
⚙️ Engine Specifications
Primary Engine
Type:
Electric Traction Motor (Specific motor type and power rating would be model-dependent and detailed within the manual).
Performance
Power Output:
Variable by model (e.g., EFG 213 likely has lower power than EFG 220). Detailed power and torque curves would be in the manual.
Fuel System
Power Source:
Lead-acid battery (typical) or optional Lithium-ion battery (depending on configuration, though less common for this era). The manual covers battery servicing.
🔧 Transmission
Standard
Type:
Electric drive with differential. Specific transmission details not provided, but it will be integrated with the electric motor.
Optional
Features:
May include different drive configurations depending on model variant.
Features
Drive Control:
Electronic control for precise speed and acceleration management.
📐 Dimensions
Exterior
Compactness:
Designed for maneuverability in industrial environments. Specific dimensions (length, width, height) are model-dependent and found in section B.3 of the manual.
Weights
Curb Weight:
Specified in kg within the manual (Section B.3.3). Varies significantly by model and battery configuration.
Load Capacity:
Varies by model (e.g., 213, 215, 216, 218, 220). Capacity labels are described in Section B.4.
Tyre Equipment
Tyre Type:
Detailed in Section B.3.4. Likely solid rubber industrial tires. 'K' models might have specific tire configurations.
🛡️ Safety Features
Ratings
Standards Compliance:
Covers EN standards (Section B.3.5). Includes general safety regulations for floor conveyor operation and truck maintenance.
Active Features
Operator Safety:
Adjustable seat, steering column, safety belt, and descriptions of warning indicators and messages (Section E.2).
Passive Features
Structural Safety:
Identification labels and capacity labels on truck and fork tines (Section B.4).
Battery Handling
Safety Regulations:
Specific safety regulations for handling lead-acid batteries are detailed in Section D.1.
💡 Technology Features
Infotainment
Display Systems:
Features a multi-function display (Section E.2.3) and driver's display with warning messages (Section E.2.7) for operational status and alerts.
Driver Assistance
Operator Aid:
Optional Automatic/Mechanical Support System (Section E.3.8) and adjustable controls (seat, steering column) enhance operator comfort and control.
Connectivity
Diagnostic Ports:
While not explicitly detailed as 'connectivity,' the manual implies access to electrical systems for maintenance and diagnostics, suggesting standard diagnostic capabilities.
🔧 Maintenance
Service Intervals
Scheduled Maintenance:
A dedicated Maintenance Check List for EFG 213/215/216k/216/218k/218/220 is provided (Section F.4). Specific intervals are defined by operating hours or time, detailed in the manual.
Fluid Specifications
Hydraulic Oil:
Section F.6.5 details checking hydraulic oil level. Specific oil type and capacity would be listed in the lubrication plan (Section F.5).
Transmission Oil:
Section F.6.6 details checking transmission oil level. Specific oil type and capacity would be listed in the lubrication plan (Section F.5).
Brake Fluid:
Section F.6.10 details checking brake fluid. Specific type would be specified.
Known Issues
Common Wear Items:
As per typical forklift maintenance: wear on tires, brake components, hydraulic seals, and electrical connections. The manual focuses on preventative maintenance to mitigate these.
Lubrication Plan
Lubrication Schedule:
A comprehensive lubrication plan for all covered models is provided in Section F.5, detailing specific points, lubricants, and intervals.
Component Checks
Wheel Fixing:
Instructions for checking the fixing of the wheels are in Section F.6.3.
Fuses:
Checking electric fuses is covered in Section F.6.12.
Safety Tests
Periodic Testing:
Safety tests to be performed at intervals and after unusual events are detailed in Section F.8.
📚 Vehicle History
Brand Heritage
Manufacturer Reputation:
Jungheinrich has a long-standing reputation for building robust, reliable, and technologically advanced material handling equipment.
Model Evolution
Series Context:
The EFG-Series represents a generation of Jungheinrich electric counterbalance forklift trucks, designed for a range of industrial applications.
Production
Manufacturing Era:
The 2004-2008 production window places these trucks within a period of significant advancement in electric forklift technology, focusing on efficiency and operator comfort.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Jungheinrich forklifts are generally well-regarded for their efficiency, durability, and ergonomic design, contributing to positive industry perception and awards for the brand.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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