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Daihatsu

2002-2012 Daihatsu Copen Workshop Repair Service Manual

2002-2012 Daihatsu Copen Workshop Repair Service Manual

$16.99
$16.99
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Vehicle data plateRef 329886
Brand
Daihatsu
Vehicle
Cars
Models covered
Copen
Years
2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

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  • The same link is emailed to you — re-download any time
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🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Copen
Model Generation:
First Generation (L880 Series)
Applicable Years:
2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
👋 Introduction
Market Position
Vehicle Segment:
Kei car, convertible sports car
Competitive Analysis
Niche Appeal:
Unique compact convertible offering, catering to enthusiasts seeking distinctive styling and engaging driving dynamics.
Key Features
Convertible Top:
Retractable hardtop roof mechanism.
Diy Support:
Empowers owners to perform their own repairs, saving money and enhancing vehicle ownership experience.
Value Proposition
Cost Savings:
Enables owners to save significant money on repairs by performing DIY tasks.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Engine Coverage:
All engines
Model Coverage:
All models
Page Count
Estimated Page Count:
Extensive (not specified, but described as 'COMPLETE' and covering 'A-Z')
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Delivery Format:
Digital Download
Accessibility:
Viewable on any computer, zoomable and printable.
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission/Transaxle, Clutch, Driveline
Chassis:
Frame & Mounting, Suspension, Steering, Wheels, Tires, Brakes
Body:
Body, Frame & Mounting, Sunroof
Electrical:
Battery & Charging Systems, Audio, Lighting, Electrical Distribution, Wiring
Comfort And Convenience:
Climate Control, Instrumentation & Warnings Systems
Procedures Included
Routine Maintenance:
Factory maintenance schedules and charts, Fluid specifications and capacities, Serpentine belt routings
Repair And Rebuild:
Engine overhaul and rebuilding, Transmission removal and installation, In-car servicing, Brake servicing procedures, U-joint and CV-joint service procedures
Diagnostics And Troubleshooting:
Trouble codes, Computer diagnostic trouble tree charts, Troubleshooting and diagnostics, Engine performance diagnostics
Special Procedures:
Timing belt replacement, Timing belt service procedures, Front end and alignment procedures and specifications
Exhaust System:
Service, repair, and replacement procedures for the exhaust system.
Fuel System:
Inspection, maintenance, and repair of the fuel tank, fuel pump, injectors, and lines.
Shocks And Struts:
Replacement and service procedures for suspension dampers.
Clutch System:
Inspection, adjustment, and replacement of clutch components.
Driveline:
Service and repair of drive axles, CV joints, and differential.
Cooling System:
Radiator, thermostat, water pump, and hoses service.
Air Conditioning:
Service and capacities for the A/C system.
Steering System:
Repair and adjustment of steering rack, column, and power steering system.
Technical Depth
Detail Level:
Comprehensive (A-Z), Detailed illustrations, exploded diagrams, drawings and photos, Complete torque specifications
Diagrams And Illustrations:
Hundreds of detailed illustrations, exploded diagrams, and drawings to clarify repair steps.
Diagnostic Charts:
Vacuum diagrams, computer diagnostic codes, and trouble tree charts for systematic problem diagnosis.
Parts Identification:
Provides detailed part identification through diagrams and descriptions, aiding in correct part sourcing.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All Versions of Windows, Mac, iOS, BB, Android, etc.
Requirements:
PDF Reader
Print Quality
Printability:
Yes, all pages are printable
Manual Quality
Completeness:
100% Complete and Intact, no missing/corrupt pages/sections
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
Typically the JB-DET (660cc, turbocharged, intercooled, DOHC, 16-valve inline-3 petrol engine) for Japanese market, and K3-VE (1.3L, naturally aspirated inline-4 petrol engine) for export markets. Manual covers all included engines.
Performance
Horsepower Output:
64 PS (47 kW; 63 hp) for JB-DET (JDM), ~87-90 PS (64-66 kW; 86-89 hp) for K3-VE (export). Specific figures detailed in manual.
Torque Output:
93 Nm (69 lb-ft) for JB-DET, ~120 Nm (89 lb-ft) for K3-VE. Specific figures detailed in manual.
Fuel System
Induction:
Turbocharged and Intercooled (JB-DET), Naturally Aspirated (K3-VE)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Technical Features
Valve Train:
DOHC, 16 valves
Engine Block Material:
Likely aluminum alloy for both JB-DET and K3-VE engines.
🔧 Transmission
Standard
Type:
Manual Transmission (MT)
Optional
Type:
Automatic Transmission (AT)
Features
Gear Count Mt:
Typically 5-speed
Gear Count At:
Typically 4-speed
Drivetrain:
Front-wheel drive (FWD)
Fluid Requirements
Manual Transmission Fluid:
Refer to manual for specific GL rating and capacity (e.g., GL-4 or GL-5, capacity around 1.8-2.0L)
Automatic Transmission Fluid:
Refer to manual for specific ATF type and capacity (e.g., Dexron III/Mercon, capacity around 4.0-4.5L for overhaul)
📐 Dimensions
Exterior
Length:
Approx. 3,395 mm (133.7 in)
Width:
Approx. 1,475 mm (58.1 in)
Height:
Approx. 1,245 mm (49.0 in)
Wheelbase:
Approx. 2,430 mm (95.7 in)
Weights
Curb Weight:
Approx. 800 - 850 kg (1760 - 1870 lb)
Interior
Seating Capacity:
2 seats
🛡️ Safety Features
Ratings
Jncsa Safety Rating:
Achieved 4-star ratings in some Japanese NCAP crash tests for frontal impact.
Active Features
Braking System:
Front ventilated discs, Rear solid discs. ABS optional or standard depending on trim/market.
Steering:
Power assisted rack and pinion.
Tire Size Recommendation:
Refer to manual for specific sizes, common sizes include 165/65R14 or 175/50R15 depending on trim.
Passive Features
Airbags:
Driver and passenger airbags standard.
Body Structure:
Reinforced chassis and A-pillars for convertible safety.
💡 Technology Features
Infotainment
Audio System:
Factory radio with CD player, speakers. Manual covers installation/removal and basic troubleshooting.
Instrument Cluster:
Includes tachometer, speedometer, fuel gauge, temperature gauge, and warning lights. Manual details its components and diagnostics.
Driver Assistance
ABS:
Anti-lock Braking System available on some trims, manual details its operation and diagnostics.
Connectivity
Power Windows Locks:
Power windows, power locks, and remote keyless entry are common features, all covered by the electrical and wiring sections.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, refer to manual for specific recommendations based on driving conditions.
Timing Belt Replacement Interval:
Recommended interval varies, often around 90,000 - 120,000 km (56,000 - 75,000 miles). Critical component, covered extensively in manual.
Fluid Specifications
Engine Oil Specification:
Refer to manual for recommended viscosity grade (e.g., 5W-30 or 0W-20) and API service classification.
Coolant Type:
Ethylene glycol-based coolant, typically pink or red long-life type. Refer to manual for specific type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
Refer to manual for specific type, likely ATF or dedicated power steering fluid.
Known Issues
Retractable Hardtop Mechanism:
Potential for hydraulic leaks, motor issues, or sensor malfunctions. Manual provides troubleshooting for this.
Turbocharger Longevity:
For JB-DET models, proper maintenance and avoiding prolonged high-RPM operation without adequate cooling are crucial for turbo longevity. Manual details turbo system care.
Electrical Connections:
As with any older vehicle, corrosion or loose connections in electrical systems can cause intermittent faults. Wiring diagrams are key.
📚 Vehicle History
Brand Heritage
Daihatsu History:
Daihatsu, a subsidiary of Toyota, has a long history in producing small, economical, and innovative vehicles, particularly within the Kei car segment in Japan.
Model Evolution
Copen Development:
Developed as a stylish and fun compact convertible, directly addressing a niche market. The L880 series, produced from 2002 to 2012, featured a unique electro-hydraulic retractable hardtop.
Kei Car Classification:
The JB-DET engine version conforms to Japanese Kei car regulations, influencing its compact dimensions and engine output.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Design Awards:
The Copen has been recognized for its distinctive and attractive design.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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