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Suzuki

Suzuki Grand Vitara 2002 Factory Service Repair Manual

Suzuki Grand Vitara 2002 Factory Service Repair Manual

$16.99
$16.99
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Vehicle data plateRef 369463
Brand
Suzuki
Vehicle
Car
Models covered
EBOOK, Grand Vitara
Years
2002
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Grand Vitara
Year:
2002
Codes
Chassis Code:
FT/GT Series (Second Generation)
Engine Code Common:
J20A (2.0L Inline-4), H27A (2.7L V6)
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover SUV
Key Selling Points:
Rugged styling, available V6 engine, capable 4WD system, practical interior, competitive pricing
Competitive Analysis
Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Jeep Cherokee (XJ/Liberty)
Key Features
Body Styles:
5-door SUV, 3-door (short wheelbase) SUV
Drivetrain Options:
2WD (Rear-Wheel Drive), 4WD (Four-Wheel Drive with selectable low range on some models)
📋 Manual Details
Coverage Areas
Market Coverage:
Global (North America, Europe, Asia, Oceania)
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, engine control module (ECM), transmission (automatic & manual), driveline, transfer case, differentials
Chassis:
Suspension (front & rear), steering system, braking system (ABS, EBD), wheel alignment
Electrical:
Body electrical systems, lighting, power accessories, climate control system, instrument cluster, audio system, wiring diagrams, diagnostic trouble codes (DTCs), fuses, relays
Body And Interior:
Body panels, doors, glass, seats, upholstery, interior trim, bumpers, safety restraints (airbags)
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, lubrication
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting charts, electrical diagnostics, mechanical diagnostics
Repair:
Component removal and installation, disassembly and assembly, repair procedures for all major systems
Diagnostics:
OBD-II diagnostics, specific diagnostic trouble codes (DTCs), component testing, sensor data interpretation
Technical Depth
Depth:
Comprehensive; covers everything from basic fluid changes to complete engine and transmission rebuilds, including electrical schematics and diagnostic procedures
📊 Manual Specifications
File Format
Searchability:
Searchable text for quick information retrieval
Accessibility:
Printable pages for on-the-go use
Print Quality
Image Resolution:
High-resolution diagrams, illustrations, and photographs
Binding Type
Binding:
Not applicable (Digital PDF)
Paper Type
Paper Type:
Not applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.0L DOHC Inline-4 (J20A)
Engine 1 Horsepower:
123 hp @ 5500 rpm
Engine 1 Torque:
130 lb-ft @ 3000 rpm
Optional Engine
Engine 2:
2.7L SOHC V6 (H27A)
Engine 2 Horsepower:
170 hp @ 5500 rpm
Engine 2 Torque:
178 lb-ft @ 3000 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU:
Suzuki Engine Control Module (ECM)
🔧 Transmission
Standard
Transmission 1:
5-speed Manual
Optional
Transmission 2:
4-speed Automatic (with overdrive)
Features
Transfer Case Type:
Part-time 4WD system with Hi/Lo range, or Full-time 4WD system (depending on market/trim)
Fluid Specifications
Automatic Transmission Fluid:
Suzuki ATF 5D03 or equivalent Dexron III/Mercon
Manual Transmission Fluid:
GL-4 SAE 75W-90 Gear Oil
Transfer Case Fluid:
GL-4 SAE 75W-90 Gear Oil
Differential Fluid:
GL-5 SAE 80W-90 Gear Oil
📐 Dimensions
Exterior
Length 5Dr:
175.0 inches (4445 mm)
Width:
67.9 inches (1725 mm)
Height:
66.7 inches (1695 mm)
Wheelbase 5Dr:
104.1 inches (2645 mm)
Weights
Curb Weight Approx:
3100-3500 lbs (1406-1588 kg) depending on engine/drivetrain
Towing Capacity Approx:
1500-3000 lbs (680-1361 kg) depending on market/engine
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4/5 stars (V6, 4WD models often rated higher due to stability)
Active Features
ABS:
Standard on most models (Anti-lock Braking System)
Ebd:
Electronic Brake-force Distribution (often integrated with ABS)
Passive Features
Airbags:
Front airbags standard; side airbags optional on some trims
Seatbelts:
3-point seatbelts with pretensioners for front occupants
💡 Technology Features
Infotainment
Audio System:
AM/FM Stereo with CD player, 4-6 speakers
Navigation:
Optional GPS navigation system on higher trims
Driver Assistance
Cruise Control:
Available on most models
Keyless Entry:
Optional
Connectivity
Auxiliary Input:
Not standard, some aftermarket head units may have it
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months
Spark Plug Replacement:
Every 60,000 miles (96,000 km) for standard plugs, 100,000 miles (160,000 km) for iridium plugs
Transmission Fluid Change:
Every 30,000 miles (48,000 km) or 24 months
Fluid Specifications
Engine Oil Type:
5W-30 Synthetic or Conventional (API SJ or higher)
Engine Oil Capacity:
4.3 US Quarts (4.1 Liters) with filter (J20A), 5.3 US Quarts (5.0 Liters) with filter (H27A)
Coolant Type:
Suzuki Super Long Life Coolant (SLLC) or equivalent P-OAT antifreeze
Brake Fluid Type:
DOT 3
Known Issues
Common Problem 1:
Power steering pump leaks or noise
Common Problem 2:
Catalytic converter failure (especially on earlier models)
Common Problem 3:
CV joint wear and tear (particularly front)
Common Problem 4:
ABS sensor faults or ABS warning light illumination
Common Problem 5:
Oil cooler line leaks (on models equipped with an oil cooler)
📚 Vehicle History
Brand Heritage
Brand Focus:
Suzuki is known for its lightweight, capable off-road vehicles and motorcycles, often with a focus on practicality and value.
Model Evolution
Generation 1 Start:
1998
Generation 2 Start:
2001
Generation 2 End:
2005
Production
Manufacturing Location:
Japan, Canada, and various international plants
🏆 Awards & Recognition
Recognitions
Award 1:
Often praised for its off-road capability relative to its segment competitors.
Award 2:
Recognized for its value proposition and rugged design.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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