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Daewoo

Daewoo Korando 1996-2006 Repair Service Manual

Daewoo Korando 1996-2006 Repair Service Manual

$16.99
$16.99
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Vehicle data plateRef 76119
Brand
Daewoo
Vehicle
Cars
Models covered
Korando
Years
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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  • The same link is emailed to you — re-download any time
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🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Korando
Codes
Production Code:
DJ Series (1st Generation)
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-road Vehicle
Competitive Analysis
Key Competitors:
Jeep Cherokee (XJ), Toyota 4Runner, Mitsubishi Pajero/Montero, Suzuki Vitara
Key Features
Vehicle Attributes:
Body-on-frame construction, 4WD capability, rugged design, capable off-road performance.
Manual Value Proposition
Target Audience:
Professional technicians, DIY mechanics with basic mechanical and electrical knowledge.
📋 Manual Details
Coverage Areas
Applicable Years:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Page Count
Estimated Page Count:
Likely over 1000 pages (typical for a comprehensive factory service manual)
Manual Type
Manual Type:
Repair Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection, ignition, cooling, lubrication, emissions control, starting and charging
Transmission Systems:
Manual and Automatic Transmission (removal, installation, overhaul, diagnosis)
Drivetrain Systems:
Transfer case, front and rear axles, driveshafts, CV joints, differentials
Suspension And Steering:
Front and rear suspension components, steering gear, power steering system, wheel alignment
Brake Systems:
Front and rear brakes (disc/drum), hydraulic system, parking brake, ABS system (if equipped)
Electrical Systems:
Battery, charging system, starting system, lighting, instruments, warning indicators, body electrical, power distribution
HVAC Systems:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair
Body And Chassis:
Body construction, panels, doors, glass, interior trim, frame and chassis components
Diagnostics And Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, fault codes
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections
Repair Procedures:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation
Diagnostic Procedures:
Troubleshooting common problems, electrical circuit diagnosis, sensor testing
Technical Specifications:
Torque specifications, clearances, tolerances, fluid capacities, electrical data
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems
Illustrations And Diagrams:
Exploded views, diagrams, and photographs to aid in understanding repair procedures
Technical Depth
Depth Of Coverage:
Comprehensive, covering basic maintenance to complex engine and transmission overhauls, suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Full Printable
Binding Type
Binding Type:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital file)
Navigability
Zoom Functionality:
YES (Zoom IN/OUT functionality)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating System Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely candidates include 2.3L (2279cc) petrol, 2.5L (2507cc) diesel, and potentially later model 2.0L turbo diesel (VM Motori-sourced or Isuzu-sourced depending on market).
Performance
Horsepower Range:
Approximately 100-130 hp for diesel variants, 120-150 hp for petrol variants, depending on exact engine and tuning.
Torque Range:
Diesel engines typically offer higher torque for off-road capability, in the range of 200-270 Nm.
Fuel System
Fuel Delivery:
EFI (Electronic Fuel Injection) for petrol engines, direct injection or rotary pump for diesel engines.
Engine Management
ECU Type:
Likely Bosch or Delphi engine control units, with specific models dependent on engine type.
🔧 Transmission
Standard
Transmission Options:
Typically a 5-speed manual transmission was standard.
Optional
Transmission Options:
A 4-speed automatic transmission was often available as an option.
Features
Transfer Case:
Part-time 4WD system with high and low range gearing, selectable from the cabin.
📐 Dimensions
Exterior
Wheelbase:
Approximately 2400 mm (94.5 inches)
Length:
Approximately 4020-4170 mm (158.3-164.2 inches)
Weights
Curb Weight:
Around 1700-1850 kg (3750-4080 lbs), depending on engine and configuration.
🛡️ Safety Features
Ratings
Crash Test Results:
Limited publicly available crash test data for this specific model and period, typical for vehicles of its era.
Passive Features
Standard Safety Equipment:
Seat belts, potentially driver's airbag on later models or higher trims.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player. Aftermarket head unit upgrades common.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature, typically on higher trim levels or later models.
Connectivity
Auxiliary Ports:
Not typically equipped with factory auxiliary input or USB ports; aftermarket solutions required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 km (3,100 miles) or 6 months for mineral oil, 10,000 km (6,200 miles) or 12 months for synthetic oil, refer to manual for specific grade.
Air Filter Replacement:
Every 20,000-30,000 km (12,500-18,600 miles) or as needed based on driving conditions.
Fuel Filter Replacement:
Diesel: 30,000-40,000 km (18,600-25,000 miles). Petrol: Less frequent, typically checked during scheduled maintenance.
Fluid Specifications
Engine Oil Specification:
Refer to manual for specific API service classification (e.g., API SG, SH, SJ for petrol; CF-4 or CG-4 for diesel) and viscosity grade (e.g., 10W-30, 15W-40).
Coolant Specification:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific type (e.g., Asian green or universal pink).
Transmission Fluid Specification Auto:
Dexron III or equivalent automatic transmission fluid (ATF).
Transmission Fluid Specification Manual:
GL-4 or GL-5 gear oil, typically 75W-90 or 80W-90 viscosity. Refer to manual.
Differential Fluid Specification:
Hypoid gear oil, typically SAE 80W-90 or 85W-90 (GL-5). Check for limited-slip differentials if equipped.
Known Issues
Common Wear Items:
CV joints, suspension bushings, ball joints, exhaust system components, clutch (manual transmission), glow plugs (diesel).
Potential Electrical Problems:
Corrosion on electrical connectors, aging wiring harnesses, issues with alternator or starter motor.
Diesel Engine Considerations:
Potential for injector issues, turbocharger problems (if equipped), and glow plug failure, especially in colder climates.
📚 Vehicle History
Brand Heritage
Daewoo Automotive:
Daewoo Motors was a South Korean automobile manufacturer founded in 1982, known for producing a range of vehicles including small cars, sedans, and SUVs. Daewoo faced financial difficulties and its assets were largely acquired by General Motors in 2002.
Model Evolution
Korando Generation:
The 1996-2006 Korando represents the first generation (DJ series) of the nameplate, which was originally based on the technology and platform of the SsangYong Korando (itself a descendant of the classic Jeep CJ).
Production
Manufacturing Location:
South Korea
🏆 Awards & Recognition
Recognitions
Market Positioning:
Positioned as a value-oriented, capable off-road SUV, offering a rugged alternative to more car-like SUVs.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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