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Yamaha

Yamaha XT350 1985 Technical Training Service Guide

Yamaha XT350 1985 Technical Training Service Guide

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Vehicle data plateRef 246224
Brand
Yamaha
Vehicle
Marine
Models covered
Sterndrive, XT350
Years
1985
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XT350
Year:
1985
Vehicle Type:
Dual-Sport Motorcycle
Manual Product Name:
Yamaha XT350 1985 Technical Training Service Guide
Manual Purpose:
Dealer Technical Training
👋 Introduction
Market Position
Market Segment:
Lightweight Dual-Sport/Enduro Motorcycle
Competitive Analysis
Competitors 1985:
Honda XL series, Kawasaki KLR series, Suzuki DR series
Key Features
Design Philosophy:
Versatile on-road and off-road capability, reliable and accessible performance
Manual Value Proposition
Value For Technicians:
Provides in-depth technical understanding essential for efficient and accurate servicing, intended for professional dealership mechanics, not a general consumer repair manual.
📋 Manual Details
Coverage Areas
Primary Coverage:
Engine, Chassis, Electrical Systems
Page Count
Total Pages:
28
Manual Type
Type:
Technical Training Manual (Internal Dealer Use)
Language
Language:
English
Format
Format:
Adobe PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine operation, disassembly, assembly, troubleshooting, tuning, specifications
Chassis:
Frame, suspension (front and rear), wheels, tires, brakes, steering, swingarm, bearings
Electrical:
Ignition system, lighting, charging system, starting system, wiring diagrams, component testing
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, adjustments, component inspections
Troubleshooting:
Diagnostic procedures for common faults in engine, electrical, and chassis systems
Repair:
Detailed steps for component removal, overhaul, and reinstallation
Technical Depth
Depth:
Intermediate to Advanced (Dealer Service Technician Level)
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Illustrations:
Black and White Illustrations, technical diagrams
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled
Cylinder Configuration:
Single Cylinder
Displacement:
346 cc
Bore X Stroke:
80.0 mm x 69.6 mm
Compression Ratio:
9.1:1
Performance
Horsepower Approx:
25 hp @ 6,500 rpm (Estimated)
Torque Approx:
28 Nm @ 5,500 rpm (Estimated)
Fuel System
Carburetor Type:
Mikuni VM34SS (likely) or similar dual-carburetor setup (typical for XT models of this era, specific confirmation in manual)
Fuel Type:
Unleaded gasoline
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Cooling
Cooling Method:
Air-cooled
Lubrication
Oil Capacity:
Approx. 1.8 L (Specific value to be confirmed in manual)
Oil Type:
Yamalube (or equivalent SAE 20W-40 API SE/SF)
🔧 Transmission
Standard
Transmission Type:
Constant mesh 6-speed
Clutch Type:
Wet, multi-disc
Features
Final Drive:
Chain drive
Gear Ratios:
Specific gear ratios detailed within the service manual
📐 Dimensions
Exterior
Overall Length:
Approx. 2,200 mm (7 ft 2.6 in)
Overall Width:
Approx. 850 mm (2 ft 9.5 in)
Overall Height:
Approx. 1,200 mm (3 ft 11.2 in)
Weights
Dry Weight:
Approx. 122 kg (269 lbs)
Wet Weight:
Approx. 135 kg (298 lbs) (with fluids)
Other
Wheelbase:
Approx. 1,430 mm (56.3 in)
Ground Clearance:
Approx. 260 mm (10.2 in)
Seat Height:
Approx. 860 mm (33.9 in)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle-specific safety ratings not comparable to automobiles)
Active Features
Braking System Front:
Hydraulic disc brake
Braking System Rear:
Drum brake
Passive Features
Lighting:
Headlight, tail light, brake light, turn signals
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic analog instrumentation)
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Options:
N/A
Instrumentation
Instrument Panel:
Analog speedometer, tachometer, odometer, trip meter, indicator lights (neutral, turn signals, high beam).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 km or 6 months (Refer to manual for precise intervals and conditions)
Air Filter Cleaning:
Every 1,000 km or as needed depending on riding conditions
Spark Plug Replacement:
Every 6,000 km (Specific plug type and gap detailed in manual)
Fluid Specifications
Engine Oil Grade:
SAE 20W-40 (API SE, SF or SG)
Fork Oil Type:
Yamaha Fork Oil 10W or equivalent (Refer to manual for capacity and exact type)
Brake Fluid Type:
DOT 3 or DOT 4 (For disc brake systems)
Known Issues
Common Wear Items:
Clutch plates, fork seals, carburetor jets/needles, swingarm bushings
Carburetor Tuning:
Can be sensitive to altitude and temperature changes; requires precise synchronization and jetting for optimal performance.
Electrical Connections:
Corrosion on connectors can lead to intermittent electrical issues, especially in humid environments.
Special Tools
Required Tools:
Torque wrench, specialized engine tools (e.g., valve spring compressor), electrical diagnostic tools. Specific tool requirements listed in manual.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company, established in 1955, has a rich history in motorcycle manufacturing, known for innovation and performance across various disciplines.
Model Evolution
Xt Series History:
The XT series, dating back to the XT500, is renowned for its off-road prowess and dual-sport versatility. The XT350 represented a more accessible and manageable displacement within this popular lineage.
Production
Production Years:
1985-1995 (approximate range for XT350)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the 1985 XT350 are not widely documented, the XT series as a whole has been recognized for its durability and versatility in dual-sport riding.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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