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Suzuki

Suzuki VS 750 2000-2008 Service Repair Manual

Suzuki VS 750 2000-2008 Service Repair Manual

$16.99
$16.99
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Vehicle data plateRef 196305
Brand
Suzuki
Vehicle
Motorcycle
Models covered
VS 750, X 90
Years
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
Suzuki
Model:
VS750 Intruder
Model Family:
Intruder
Engine Displacement Cc:
750
Codes
Chassis Code Primary:
VS750GL
Chassis Code Variants:
VS700GLE, VS700GLH, VS750GLJ, VS750GLK, VS750GLFL/GLPL, VS750GLFM/GLPM, VS800GLN, VS800GLP/R, VS800GLS, VS800GLT/V, VS800GLW/X, VS800GLY/K1/K2/K3, VS800GLK4, VS800K5, VS800K6, VS800K7, VS800K8, VS800K9
👋 Introduction
Market Position
Segment:
Mid-size cruiser motorcycle.
Target Audience:
Riders seeking a classic cruiser experience with Japanese reliability and performance.
Competitive Analysis
Competitors:
Honda Shadow series, Yamaha Virago series, Kawasaki Vulcan series.
Key Features
Design Philosophy:
Classic V-twin cruiser styling with a focus on comfortable riding and approachable performance.
Manual Utility:
Provides factory-level technical data essential for maintaining and repairing the Suzuki VS750 and its variants, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Model Years Covered:
2000-2009
Variant Coverage:
Extensive coverage including VS700 and VS800 models with specific supplements for various model years and designations (e.g., GL, GLP, GLR, GLS, GLT, GLV, GLW, GLX, GLY, K1-K9).
Page Count
Estimated Page Count:
Comprehensive (Exact page count not specified, but implies full factory manual content).
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
File Compression:
WinRAR
Delivery Method:
Instant Download
Compatibility:
Windows (95/98/ME/XP/Vista/7), Linux, MAC OS
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, internal components, cylinder head, cylinder block, crankshaft, camshaft, valves, pistons, connecting rods, lubrication system, cooling system.
Fuel System:
Carburetor(s) (identification, disassembly, cleaning, adjustment, troubleshooting), fuel pump, fuel lines, fuel tank, fuel filter.
Transmission Drivetrain:
Shaft drive system, bevel gear, universal joint, driveshaft, final drive housing, gears, bearings.
Electrical System:
Ignition system (CDI, spark plugs, coils), lighting system (headlight, taillight, turn signals), charging system (alternator, regulator/rectifier, battery), starter motor, horn, wiring diagrams, fuses, relays, switches.
Chassis Suspension:
Frame, front fork (telescopic, disassembly, service), rear suspension (shock absorbers, swingarm, linkage), wheel bearings, steering system.
Braking System:
Front and rear brakes (disc/drum configurations depending on specific model variant), brake calipers, master cylinders, brake lines, brake fluid, brake pad replacement, bleeding procedure.
Emission Control:
Emission control information, related components, and potential adjustments.
Procedures Included
Maintenance And Tune Up:
Periodic maintenance, tune-up procedures, valve clearance adjustment, carburetor synchronization, oil changes, filter replacements, lubrication points.
Troubleshooting:
Diagnostic procedures for common problems, fault finding, troubleshooting charts and tables.
Repair And Overhaul:
Detailed step-by-step instructions for component disassembly, repair, reassembly, and adjustment of all major motorcycle systems.
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical specifications, measurements for all components.
Technical Depth
Depth:
Comprehensive factory-level repair information, suitable for professional technicians and experienced DIY mechanics. Covers everything from routine maintenance to complete engine and chassis overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully bookmarked and searchable content for quick information retrieval.
Print Quality
Printability:
All pages are printable.
Binding Type
Binding:
Digital (N/A for physical binding).
Paper Type
Paper Quality:
Digital (N/A for physical paper type).
Data Integrity
Source Quality:
Real files, not scans, ensuring clarity and accuracy.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, V-twin, SOHC, 3 valves per cylinder
Bore X Stroke Mm:
Approximately 75.0 mm x 83.0 mm (may vary slightly across variants).
Performance
Horsepower Ps:
Approx. 45-55 PS (at crankshaft, depending on specific model year and tuning).
Torque Nm:
Approx. 60-70 Nm (at crankshaft, depending on specific model year).
Fuel System
Carburetion:
Dual Mikuni carburetors (e.g., Mikuni BST34).
Fuel Tank Capacity Liters:
Approximately 13.0 Liters.
Lubrication System
Oil Type Recommendation:
API SE, SF, or SG type; SAE 10W-40 or 20W-50 motorcycle oil (refer to manual for exact specifications).
Cooling System
Cooling Medium:
Liquid-cooled.
Ignition System
Ignition Type:
Digital CDI (Capacitor Discharge Ignition).
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Features
Final Drive:
Shaft drive.
Clutch Type:
Wet, multi-plate
📐 Dimensions
Exterior
Overall Length Mm:
Approx. 2245 mm (Varies by model year).
Overall Width Mm:
Approx. 820 mm (Varies by model year).
Overall Height Mm:
Approx. 1165 mm (Varies by model year).
Weights
Dry Weight Kg:
Approx. 180-190 kg (Varies by model year).
Wet Weight Kg:
Approx. 195-205 kg (Varies by model year).
Seat Height Mm:
Approx. 700 mm (Varies by model year).
🛡️ Safety Features
Ratings
Safety Certification:
Standard motorcycle safety compliance for respective markets.
Active Features
Braking System:
Front and rear disc brakes (configuration may vary, some models might have rear drum).
Passive Features
Lighting:
Halogen headlight, taillight, brake light, and turn signals for visibility.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable; this is a classic cruiser model with minimal electronic rider aids.
Driver Assistance
Rider Aids:
No electronic rider assistance systems (e.g., ABS, traction control) were typically offered on this model.
Connectivity
Connectivity Features:
Not applicable.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 4,000 - 6,000 km or 6 months, whichever comes first (refer to manual for precise interval).
Air Filter Cleaning Replacement:
Every 8,000 - 12,000 km or annually (depending on operating conditions).
Spark Plug Replacement:
Every 12,000 - 16,000 km (specific plug type and gap required).
Valve Clearance Check Adjustment:
Typically every 16,000 - 24,000 km.
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40 or 20W-50 (API SE, SF, SG or higher).
Brake Fluid Type:
DOT 4 (or as specified in the manual).
Coolant Type:
Permanent type antifreeze coolant (ethylene glycol-based) mixed with distilled water (typically 50/50 ratio).
Final Drive Oil Type:
Hypoid gear oil, SAE 80 (refer to manual for capacity).
Known Issues
Carburetor Issues:
Potential for carburetor gumming or clogging if not used regularly or properly stored, requiring cleaning and synchronization.
Electrical Connections:
Corrosion or looseness in electrical connectors can lead to intermittent issues, especially with age.
Regulator Rectifier:
As with many motorcycles of this era, the regulator/rectifier can be a point of failure, affecting charging system performance.
📚 Vehicle History
Brand Heritage
Suzuki Legacy:
Suzuki has a long-standing reputation for producing reliable and well-engineered motorcycles across various categories, including cruisers.
Model Evolution
Intruder Lineage:
The VS750 Intruder is part of Suzuki's popular Intruder cruiser line, known for its V-twin engines and classic styling. It evolved from earlier models like the VS700 and laid the groundwork for later VS800 and larger displacement cruisers.
Production
Production Period Start:
Mid-1980s (VS700 Intruder).
Production Period End:
Early 2000s (VS750, with VS800 continuing beyond).
Manufacturing Location:
Japan (primary).
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Suzuki Intruder line generally received positive reviews for its styling, comfortable ride, and reliability, establishing itself as a strong contender in the mid-size cruiser market.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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