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Linde

Linde LPG Forklift 392-02 Series: H20T H25T H20CNG H25CNG Operating Instructions (User Manual)

Linde LPG Forklift 392-02 Series: H20T H25T H20CNG H25CNG Operating Instructions (User Manual)

$16.99
$16.99
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Vehicle data plateRef 68164
Brand
Linde
Vehicle
Material Handling
Models covered
392 Series, CASE, Forklifts, H20CNG, H20T, H25CNG, H25T
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Linde
Product Name:
Linde LPG Forklift Truck 392-02 Series
Series:
392-02
Model Codes Covered:
H20T-02, H25T-02, H20CNG-02, H25CNG-02
Codes
Engine Type Designation:
T (LPG), CNG (Compressed Natural Gas)
👋 Introduction
Market Position
Segment:
Industrial Forklift Trucks (Internal Combustion Engine)
Key Selling Points:
Reliability, efficiency, operator comfort, safety features, suitability for demanding industrial environments
Competitive Analysis
Competitors:
Toyota, Hyster, Yale, Komatsu, Crown (in the industrial forklift sector)
Key Features
Engine Options:
LPG and Compressed Natural Gas (CNG) for cleaner emissions and efficient operation
Operator Interface:
Ergonomic design with various driver's seat options, adjustable steering column, and intuitive joystick controls
Safety Emphasis:
Extensive safety guidelines, residual risk information, and procedures for tip-over situations
Maintenance Schedule:
Detailed service plans based on operating hours
Technical Documentation:
High-quality illustrations and circuit diagrams enhance understanding and repair
📋 Manual Details
Coverage Areas
Main Focus:
Operation and maintenance of Linde 392-02 Series LPG and CNG Forklift Trucks
Specific Models:
H20T-02, H25T-02, H20CNG-02, H25CNG-02
Page Count
Operating Instructions:
245 pages
Customized Options:
22 pages
Manual Type
Type:
Original Factory Operating Manual (User Manual)
Language
Language:
English
Format
Format:
ZIP (contains PDF files)
📖 Manual Coverage
Systems Covered
Powertrain:
Internal combustion engine (LPG/CNG), gas system, gearbox, drive axle, hydraulic pump
Chassis And Body:
Chassis, bodywork, operator's cab, bonnet, bottom plate, steering axle, wheels, tires
Hydraulics And Lifting:
Hydraulic system (pump, filters, oil, hoses), lift mast, lift mast chains, lift cylinders, fork carriage, sideshift (special equipment), fork prong positioner (special equipment)
Electrical:
Electric cables, connectors, battery, fuses, diagnostic connector, lighting
Operator Controls And Comfort:
Operating devices, display unit, switch panel, driver's seat adjustment, steering column adjustment, joystick operation, heating system, air conditioning, windscreen wiper
Procedures Included
Operation:
Intended use, impermissible use, receiving truck, pre-shift checks, entering/exiting, starting/stopping engine, driving, steering, braking, horn, load handling, towing, loading/transporting
Maintenance:
Service plans (1000, 3000, 6000, 9000 hours), engine oil/filter changes, gas system checks/maintenance, coolant checks/changes, V-ribbed belt/toothed belt changes, air filter changes, hydraulic oil/filter changes, lift mast chain checks/adjustment, wheel fastening checks, tire pressure checks
Troubleshooting:
Malfunctions during operation, causes and remedies for LPG engine, hydraulic system, ultrasonic sensor
Safety:
Safety guidelines, residual risks, stability, tip-over procedures, handling consumables, LPG system safety, ignition system safety, working on ignition systems, fitting attachments, emergency procedures
Special Equipment:
Operation and maintenance of LPG consoles, LPG double cylinder, sweeper function, sideshift, fork prong positioner, window heater, air conditioning, Linde Forklift Data Management (LFM)
Technical Depth
Depth:
Comprehensive, covering daily operation, routine maintenance, basic troubleshooting, and specific component maintenance procedures. Includes detailed diagrams and technical specifications.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Likely searchable due to PDF format, depending on original scan quality
Print Quality
Quality:
Original illustrated factory manual with high-quality images and circuit diagrams
Binding Type
Physical Binding:
N/A (Digital Download - PDF)
Paper Type
Physical Paper:
N/A (Digital Download - PDF)
Completeness
Completeness:
Includes operating instructions and customized options, providing a comprehensive guide.
⚙️ Engine Specifications
Primary Engine
Type:
Internal Combustion Engine (ICE), Fuel Type: LPG (Liquefied Petroleum Gas) or CNG (Compressed Natural Gas)
Performance
Models Covered:
H20T (2.0-tonne capacity) and H25T (2.5-tonne capacity) variants
Fuel System
Lpg System:
Features for LPG cylinder handling (single and double), closing gas shut-off valve, and opening gas shut-off valve. Includes guidance on changing LPG cylinders and filling LPG tanks (special equipment).
Cng System:
Specific operational procedures for CNG variants are implied, with the 'CNG' designation in model numbers.
Maintenance
Oil And Filter:
Procedures for checking engine oil level, changing engine oil, and changing engine oil filter.
Cooling System
Coolant:
Checks for coolant level, coolant concentration, and procedures for changing coolant. Also includes cleaning water cooler.
Ignition System
Spark Plugs:
Procedure for changing spark plugs.
Air Intake
Air Filter:
Instructions for changing air filter cartridge, air filter safety cartridge, cleaning prefilter, cleaning oil bath air filter, and changing oil in oil bath air cleaner (optional).
Exhaust System
Emissions:
Procedure for checking CO content in the exhaust gas.
Belt Drive
V Ribbed Belt:
Checking the condition of the V-ribbed belt and procedure for changing it.
Toothed Belt:
Procedure for changing the toothed belt and tensioning pulley, and checking the toothed belt drive.
Auxiliaries
Water Pump:
Procedure for changing the water pump.
🔧 Transmission
Standard
Type:
Likely hydrostatic transmission (HST) or torque converter with powershift, common in Linde forklifts for smooth operation and precise control.
Features
Operational Modes:
Dual-pedal operation and single-pedal operation described for starting, stopping, and driving.
Maintenance
Drive Axle:
Checks for axle clamps, wheel motors, drive axle bearings, and side stops.
📐 Dimensions
Exterior
Overview:
Refer to 'Technical Data' section for specific dimensions.
Weights
Load Capacity:
H20T (2.0 tonnes), H25T (2.5 tonnes) nominal capacity, with load capacity diagrams provided.
Type Sheet Reference:
Type sheet H20T-02 (as at 01/2013) and H25T-02 (as at 01/2013) contain detailed specifications, likely including operating weights.
Other
Mast Data:
Lift mast data (Type 1 85) referenced in technical data section.
🛡️ Safety Features
Ratings
General Safety:
Extensive safety guidelines, residual risks, and specific warnings throughout the manual.
Active Features
Operator Safety:
Seat belt, signal horn, brake system, steering system.
Lpg Safety:
Specific safety guidelines for LPG systems, including leak checks, handling of consumables, and safety measures when working on ignition systems.
Passive Features
Tip Over:
Specific section on 'In the case of tip-over' detailing procedures to follow.
Emergency Lowering:
Fork carriage emergency lowering procedure described.
Attachment Safety:
Guidance on fitting attachments.
Noise Vibration
Noise Emission:
Noise emission values are specified in the technical data section.
Vibration Characteristics:
Vibration characteristic values for bodily vibrations are specified in the technical data section.
💡 Technology Features
Infotainment
Display Unit:
Description of the display unit, likely providing operational status, error codes, and potentially service reminders.
Driver Assistance
Lfm:
Linde Forklift Data Management (LFM) is listed as special equipment, suggesting a system for fleet management, diagnostics, or performance tracking.
Controls
Joystick Operation:
Details on joystick with central lever operation and joystick with single lever operation, indicating advanced control options.
Comfort Systems
Heating Ac:
Maintenance of heating system and air conditioning (special equipment) is covered.
Diagnostics
Diagnostic Connector:
Presence of a diagnostic connector for potential electronic fault finding.
🔧 Maintenance
Service Intervals
Hour Based:
1000-hour, 3000-hour, 6000-hour, and 9000-hour service plans detailed.
Fluid Specifications
Engine Oil:
Recommendations for consumables are provided, likely specifying SAE viscosity grades and API service classifications suitable for LPG/CNG engines.
Coolant:
Guidance on coolant concentration and type (e.g., glycol-based antifreeze).
Hydraulic Oil:
Procedures for changing hydraulic oil and filters, with recommendations for fluid type and viscosity.
Washer System:
Procedure for topping up the washer system container (special equipment).
Known Issues
Common Failures:
The manual's 'Malfunctions, causes and remedies' section addresses common issues related to the engine, hydraulic system, and sensors, which are typical failure points in heavy-duty equipment.
Lubrication
Greasing Points:
Instructions for oiling bearing points and joints, and greasing the sideshift mechanism (special equipment).
Tire Maintenance
Tire Pressure:
Checking tyre pressure is a specified maintenance task.
Tire Condition:
Checking tyres for damage and foreign objects.
📚 Vehicle History
Brand Heritage
Manufacturer:
Linde Material Handling, a division of KION Group, known for industrial trucks and warehouse equipment.
Model Evolution
Series Designation:
392-02 series indicates a specific generation or platform of Linde forklift trucks.
Production
Production Period Indication:
Type sheets dated 01/2013 suggest models around this timeframe, though the series may have had a broader production run.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Not explicitly mentioned in the provided product information, but Linde forklifts are generally recognized for their engineering and reliability in the industrial sector.
Certifications
Compliance:
Manual mentions 'Legal requirements for placing on the market,' indicating compliance with relevant industry and safety standards.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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