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Komatsu

KOMATSU HD 325-3 SN 1501 and up Operation & Maintenance

KOMATSU HD 325-3 SN 1501 and up Operation & Maintenance

$16.99
$16.99
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Vehicle data plateRef 85137
Brand
Komatsu
Vehicle
Dump Truck
Models covered
Construction, Dump Trucks, HD 325-3, HD Models
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

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  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Komatsu
Model:
HD325-3
Product Type:
Operation & Maintenance Manual
Serial Number Coverage:
SN 1501 and up
👋 Introduction
Market Position
Vehicle Segment:
Heavy-duty Off-highway Articulated Dump Truck
Intended Use:
Construction, Mining, Quarrying, Large-scale earthmoving
Competitive Analysis
Key Competitors:
Caterpillar (e.g., 730, 740 series), Volvo CE (e.g., A30, A35 series), John Deere, Bell Equipment
Key Features
Product Highlight:
Comprehensive operational and maintenance guidance for the Komatsu HD325-3 dump truck.
Manual Value Proposition:
Provides essential information for safe and efficient operation, routine checks, and basic maintenance, crucial for maximizing equipment uptime and longevity.
📋 Manual Details
Coverage Areas
Primary Focus:
Operation and Maintenance Procedures
Additional Coverage:
Safety, Controls, Operating Techniques, Weather Considerations, Towing, Storage
Page Count
Estimated Pages:
Extensive (Specific count not provided, but coverage implies a comprehensive document)
Manual Type
Type:
Operation and Maintenance Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Operator Interface:
Cab controls, instruments, switches, drive controls, operating levers, seat controls, HVAC system, infotainment (Radio/USB/MP3)
Vehicle Operation:
Starting, stopping, parking, traveling, basic work operations, weather-specific operation, towing, storage
Safety Systems:
Safety hints for operation and maintenance, parking safety, safety equipment description
Vehicle Fundamentals:
Major components, dimensions, specification of major components
Procedures Included
Pre Operation:
Checks before starting the engine
Operation:
Engine starting and stopping, machine movement, working techniques, cold/hot weather operation, towing procedures
Maintenance:
General maintenance safety, specific checks before operation
Storage And Transport:
Long-term storage guidelines, towing instructions
Technical Depth
Depth:
Detailed operational procedures, safety guidelines, and basic maintenance checks. Focuses on user operation and upkeep.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printable:
Full Printable
Zoom Capability:
Zoom IN/OUT supported
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital Format)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinRar
Operating System Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Manufacturer:
Komatsu
Model Designation:
Likely a Komatsu SAA6D125E series or similar heavy-duty diesel engine (specific model not in provided data).
Engine Type:
Turbocharged, Intercooled, Direct Injection Diesel
Performance
Displacement:
Estimated around 11.0 to 13.0 liters (Typical for this class of machine).
Horsepower Range:
Approximately 300-350 HP (Specific rating depends on exact engine variant).
Torque Range:
High torque output, crucial for heavy hauling (Specific Nm/lb-ft not provided).
Fuel System
Injection Type:
Common Rail Direct Injection (Likely, for modern efficiency and emissions compliance).
Fuel Type:
Diesel
🔧 Transmission
Standard
Transmission Type:
Komatsu Advanced Transmission System (KATS) - Electronically controlled, full automatic power-shift
Number Of Gears:
Typically 6 forward and 1 or 2 reverse gears.
Features
Operational Features:
Automatic gear selection, torque converter with lock-up for efficiency, electronically controlled shifting for smooth operation.
Fluid Requirements
Fluid Type:
Komatsu Genuine Transmission Oil (KTO) or equivalent SAE 10W/30 API CG-4/CF-4 rated oil (Refer to specific manual for exact P/N and viscosity).
Fluid Capacity:
Capacity will vary; consult the full manual for precise fill volumes and procedures.
📐 Dimensions
Exterior
Length Approx:
Approx. 9-10 meters (30-33 ft) - Varies with configuration.
Width Approx:
Approx. 3-3.5 meters (10-11.5 ft) - Varies with tire size and configuration.
Height Approx:
Approx. 3.5-4 meters (11.5-13 ft) to top of cab.
Cargo
Payload Capacity:
Nominal payload capacity of 25-30 metric tons (Approx. 27.5-33 US tons).
Body Volume Approx:
Approx. 15-19 m³ (20-25 cubic yards) heaped.
Weights
Operating Weight Approx:
Approx. 20-25 metric tons (44,000-55,000 lbs) - Varies with configuration.
🛡️ Safety Features
Ratings
Certification Standards:
Likely built to meet relevant ROPS (Roll-Over Protective Structure) and FOPS (Falling-Object Protective Structure) standards where applicable.
Active Features
Active Safety Systems:
Warning alarms (backup, etc.), brake systems, operator presence control, potentially load-monitoring systems (not detailed in TOC).
Passive Features
Passive Safety Features:
ROPS/FOPS cab, seat belts, handrails, non-slip surfaces, guarded moving parts.
💡 Technology Features
Infotainment
Audio System:
Includes Radio and USB / MP3 player functionality as per Table of Contents.
Driver Assistance
Operator Aid:
While not modern ADAS, the manual covers operator aids like optimized control lever placement and clear instrument layout for efficient operation.
Connectivity
Connectivity Features:
USB input for audio playback.
🔧 Maintenance
Service Intervals
Major Service Points:
The manual details checks before starting, daily checks, and potentially periodic (e.g., 250/500/1000/2000 hour) service items for engine, transmission, hydraulics, etc. Specific intervals are engine/component dependent.
Fluid Specifications
Engine Oil:
Komatsu Genuine Engine Oil (KEO) or equivalent SAE 15W-40 API CK-4/CJ-4 rated heavy-duty diesel engine oil. (Consult manual for specific P/N).
Coolant:
Komatsu Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based antifreeze with corrosion inhibitors. Ratio 50/50 with distilled water. (Consult manual for specific P/N and freeze point).
Hydraulic Oil:
Komatsu Genuine Hydraulic Transmission Oil (KHTS) or equivalent ISO VG 32 or VG 46 hydraulic oil, depending on ambient temperature. (Consult manual for specific P/N and viscosity).
Brake System Fluid:
Typically a mineral oil based fluid for wet brake systems (e.g., Komatsu Genuine Brake Oil).
Known Issues
Common Wear Items:
Brake wear, hydraulic cylinder seal leaks, articulation joint wear, electrical connection corrosion, engine turbocharger wear (typical for heavy-duty cycles).
Maintenance Focus:
The manual emphasizes preventative maintenance and operator checks to mitigate common issues and ensure reliability.
📚 Vehicle History
Brand Heritage
Brand Focus:
Komatsu is a global leader in construction and mining equipment, renowned for its robust and reliable heavy machinery.
Model Evolution
Model Series Context:
The HD325 series represents Komatsu's established line of mid-size articulated dump trucks, evolving over generations to incorporate technological advancements.
Production
Production Era:
The 'Dash 3' generation typically corresponds to models produced in the late 1990s to early 2000s. Serial number 1501+ indicates a specific production run within this generation.
Manufacturing Origin:
Komatsu heavy equipment is manufactured globally, with significant production facilities in Japan, North America, Europe, and Asia. Specific origin for this model would require detailed serial number lookup.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Komatsu equipment generally receives recognition for durability, productivity, and technological innovation in the heavy equipment sector. Specific awards for the HD325-3 model are not detailed.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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