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Komatsu

Komatsu 830E-AC Dump Truck Operation & Maintenance Manual (Serial Number: A30001-A30035)

Komatsu 830E-AC Dump Truck Operation & Maintenance Manual (Serial Number: A30001-A30035)

$16.99
$16.99
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Vehicle data plateRef 577789
Brand
Komatsu
Vehicle
Dump Truck
Models covered
830E, 830E-AC, Construction, Dump Trucks
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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  • The same link is emailed to you — re-download any time
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  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Komatsu
Model:
830E-AC Dump Truck
Serial Number Range:
A30001 - A30035
👋 Introduction
Market Position
Segment:
Heavy-duty mining and construction dump trucks.
Application:
Designed for large-scale mining and heavy-duty earthmoving operations requiring high payload capacity and efficient hauling.
Competitive Analysis
Competitors:
Caterpillar 777 Series, Liebherr T 282 Series, BelAZ 75710 (though larger capacity).
Key Features
Value Proposition:
Provides essential information for operators and maintenance personnel to maximize performance, efficiency, and safety of the Komatsu 830E-AC. Focus on uptime and reliability.
Design Philosophy:
Emphasis on operator comfort, ease of maintenance, and high productivity in challenging conditions.
📋 Manual Details
Coverage Areas
Primary Coverage:
Operation and Maintenance
Page Count
Total Pages:
174
Manual Type
Type:
Operation & Maintenance Manual
Language
Language:
English
Format
File Format:
PDF
Accessibility:
Instant download capability for immediate access after purchase.
📖 Manual Coverage
Systems Covered
Core Systems:
Truck Operation, Operator Cab and Controls, Lubrication and Service, Automatic Lubrication System, Major Component Description, Payload Meter III, Radio / Cassette Player
Additional Systems:
General Safety, Standard Charts and Tables, Introduction, Warnings and Cautions.
Specialized Systems:
Automatic Lubrication System (ALS) details, Payload Meter III functionality and operation.
Operational Sections:
Detailed sections on truck operation, including starting, stopping, traveling, and dumping procedures.
Procedures Included
Key Procedures:
Operation, Handling, Lubrication, Maintenance, Checking, Adjustment
Additional Procedures:
System checks and adjustments for optimal performance, troubleshooting guidance for common operational issues.
Diagnostic Focus:
Procedures for checking system pressures, fluid levels, electrical connections, and basic troubleshooting of common operational faults.
Technical Depth
Depth:
Focuses on effective, economical, and safe machine operation and maintenance for peak performance. Includes detailed descriptions of major components and specific procedures for checks and adjustments.
Detail Level:
Comprehensive operational guidance, lubrication schedules, standard maintenance procedures, and component descriptions necessary for routine upkeep and basic fault identification.
📊 Manual Specifications
File Format
Requirements:
Adobe PDF Reader
Compatibility:
All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android etc.
Print Quality
Quality Description:
100% Complete and Intact, no missing/corrupt pages/sections, Bookmarked, Searchable
Searchability:
Fully searchable PDF content for quick information retrieval.
Bookmarking:
Internal bookmarks for easy navigation through the manual's sections.
Binding Type
Type:
Digital Download (PDF)
Paper Type
Viewing Media:
Viewable on computer, printable, can be burned to CD-ROM.
⚙️ Engine Specifications
Primary Engine
Engine Model:
Komatsu SSDA16V159E-2 (Typical, specific engine details usually found within the manual itself based on configuration)
Engine Manufacturer:
Cummins (typically for this model range, but Komatsu can also use own engines or other suppliers)
Engine Type:
Four-stroke, turbocharged and aftercooled, V-16 cylinder diesel engine.
Performance
Horsepower Gross Typical:
1085 HP (2000 RPM)
Torque Peak Typical:
3018 lb-ft (1400 RPM)
Displacement Typical:
1997 cubic inches (32.7 Liters)
Fuel System
Fuel Type:
Diesel
Emission Control Typical:
Tier II or Tier III emissions compliant (depending on production date and region).
🔧 Transmission
Standard
Type:
Komatsu Advanced Transmission System (ATS) with Electronic Control.
Optional
Options:
N/A (Typically integrated system for this model)
Features
Key Features:
Provides optimal gear selection based on load, grade, and speed to maximize fuel efficiency and reduce driveline stress.
📐 Dimensions
Exterior
Length Overall:
Approx. 32 ft 10 in (9.99 m)
Width Overall:
Approx. 22 ft 3 in (6.78 m)
Height Overall:
Approx. 15 ft 11 in (4.85 m)
Wheelbase:
Approx. 18 ft 8 in (5.7 m)
Cargo
Payload Capacity Max:
130 US Ton (118 Metric Ton)
Body Capacity Struck:
Approx. 134 cubic yards (102 cubic meters)
Body Capacity Heaped:
Approx. 178 cubic yards (136 cubic meters)
Weights
Operating Weight Typical:
Approx. 315,000 lbs (143,000 kg)
Payload Capacity:
130 US tons (118 metric tons)
🛡️ Safety Features
Ratings
Rating System:
Not typically rated by external agencies like NHTSA/Euro NCAP; safety is inherent in design and operator training.
Active Features
Key Features:
Advanced braking systems, onboard diagnostics for fault detection, integrated payload monitoring to prevent overloading.
Control Systems:
Electronically controlled braking system (ECBS), traction control system.
Passive Features
Key Features:
ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) cab, ergonomic operator controls, visibility enhancements.
💡 Technology Features
Infotainment
Features:
Includes a Radio/Cassette Player as listed in manual coverage.
Driver Assistance
Key Features:
Payload Meter III (for accurate load monitoring), advanced transmission control, integrated diagnostics.
Payload Meter Functionality:
Payload Meter III provides real-time weight measurement and stores load data for performance analysis and optimization.
Connectivity
Connectivity Features:
Onboard diagnostics and potentially integrated telemetry for fleet management (details typically manufacturer specific, but manual would cover onboard systems).
🔧 Maintenance
Service Intervals
Typical Engine Oil Change:
Refer to manual for exact intervals based on operating hours and conditions (e.g., 250-500 hours).
Hydraulic Filter Replacement:
Refer to manual based on operating hours, typically within 500-1000 hour range, or based on oil analysis.
Greasing Intervals:
Daily, weekly, and monthly greasing schedules detailed for all critical pivot points and bearings.
Fluid Specifications
Engine Oil Type Example:
API CI-4 or CJ-4, SAE 15W-40 (Consult manual for exact specification and capacity).
Hydraulic Oil Type Example:
Komatsu Hydraulic Oil SUPER 32 or equivalent AW-32/ISO VG 32 (Consult manual for exact specification and capacity).
Coolant Type Example:
Ethylene Glycol based, heavy-duty coolant with SCAs (SCA: Supplemental Coolant Additives) (Consult manual for exact specification and capacity).
Transmission Fluid Type Example:
Komatsu Transmission Oil SUPER 30 or equivalent.
Brake Fluid Type Example:
Hydraulic fluid meeting Komatsu specifications (typically same as main hydraulic system for wet brake systems).
Engine Coolant Capacity Typical:
Approximately 15 US gallons (57 Liters) - Consult manual for exact.
Final Drive Oil Type Example:
Komatsu gear oil or equivalent SAE 80W-90 or SAE 85W-140 depending on ambient temperature.
Known Issues
Common Wear Items:
Brake wear, hydraulic system components, cooling system efficiency, electrical harness integrity. Specific to this manual's scope, focus is on preventive maintenance to mitigate these.
📚 Vehicle History
Brand Heritage
Manufacturer:
Komatsu Ltd., a Japanese multinational corporation that manufactures construction, mining, and industrial equipment.
Company Focus:
Komatsu is renowned for its robust and reliable heavy machinery designed for demanding environments.
Model Evolution
Series Context:
The 830E series is part of Komatsu's large mining truck line, known for its robust design and electric drive systems, evolving from earlier mechanical drive models.
Production
Manufacturing Region Typical:
Primarily manufactured in North America (e.g., Chattanooga, Tennessee, USA) for the global market.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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