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DAF Leyland 45 Truck LORRY WAGON Full Service Repair Manual

DAF Leyland 45 Truck LORRY WAGON Full Service Repair Manual

$16.99
$16.99
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Vehicle data plateRef 201075
Brand
Daf
Vehicle
Trucks
Models covered
45, DAF, Leyland
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
đŸ·ïž Basic Information
Identification
Make:
DAF Leyland
Model:
45 Series Truck
Model Designation:
45 Truck / Lorry / Wagon
Generation
Generation Name:
Likely represents the 45 Series trucks, which evolved from earlier Leyland models and were produced under the DAF banner after the Leyland Trucks acquisition by PACCAR.
👋 Introduction
Market Position
Target Audience:
Owners, fleet managers, independent repair shops, and mechanics specializing in DAF Leyland vehicles.
Vehicle Segment:
Light to medium-duty commercial truck, used for various applications including local delivery, light haulage, and specialized services (e.g., waste management, utility).
Competitive Analysis
Value Proposition:
Offers comprehensive, dealership-quality repair information in an accessible digital format, enabling cost savings on maintenance and repairs.
Key Features
Diagram Quality:
Top quality diagrams and highly detailed exploded pictures and illustrations.
Instruction Clarity:
Step-by-step instructions written for both novice and experienced users.
Accessibility:
Instant download, usable on smart devices for on-site repairs.
📋 Manual Details
Coverage Areas
Coverage Description:
Comprehensive service, maintenance, and troubleshooting for the DAF Leyland 45 Series Truck (Lorry/Wagon).
Page Count
Page Count Estimate:
Not specified in product information, but typically comprehensive service manuals for this class of vehicle exceed 500 pages.
Manual Type
Manual Type:
Professional Technical Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanicals (cylinder head, block, pistons, crankshaft, camshaft), lubrication system, cooling system, fuel system (injection, pumps, filters), intake and exhaust systems, emission control systems.
Transmission Drivetrain:
Manual and potentially automatic transmissions, clutch system, driveshafts, differentials, axles, wheel hubs.
Chassis Suspension:
Frame and chassis components, front and rear suspension systems (leaf springs, shock absorbers, steering knuckles), fifth wheel assembly (if applicable).
Brakes:
Hydraulic and/or air brake systems, service brakes, parking brake, ABS (if equipped), brake adjustment, component replacement.
Electrical Electronic:
Battery, alternator, starter motor, ignition system (if applicable), lighting system (headlights, taillights, signals), dashboard instruments, wiring diagrams, fuses, relays, ECUs.
Steering:
Power steering system, steering column, steering linkage, tie rods, steering gear.
HVAC:
Heating, Ventilation, and Air Conditioning systems (if equipped).
Body Interior:
Cab construction, doors, windows, seats, interior trim, body panels, fenders, bumpers.
Fuel Tank And Lines:
Inspection, cleaning, and replacement of fuel tanks and lines.
Exhaust Gas Recirculation Egr:
Maintenance and diagnosis of EGR systems if fitted.
Procedures Included
Maintenance Procedures:
Routine maintenance (oil changes, filter replacements, fluid checks), lubrication points, inspection schedules.
Repair Procedures:
Step-by-step instructions for component removal, installation, and overhaul of all major systems.
Troubleshooting:
Diagnostic procedures for identifying and resolving common and complex faults across all vehicle systems.
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical resistance values, pressure readings.
Diagnostic Charts:
Symptom-based diagnostic flowcharts for efficient problem identification.
Engine Rebuild:
Yes, covers complete engine disassembly, inspection, repair, and reassembly.
Transmission Overhaul:
Yes, detailed procedures for manual and potentially automatic transmission repair.
Electrical System Diagnostics:
Comprehensive wiring diagrams and troubleshooting guides for electrical faults.
Chassis Alignment:
Procedures for checking and adjusting wheel alignment, and frame integrity.
Brake System Maintenance:
Detailed steps for brake adjustment, component replacement, and bleeding.
Technical Depth
Depth Of Coverage:
From basic routine maintenance to complex engine rebuilds and electrical diagnostics. Suitable for both DIY owners and professional mechanics.
Diagnostic Tools Required:
Basic hand tools, torque wrenches, multimeters, pressure gauges. Specific diagnostic tools might be mentioned for certain electronic systems.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Full Printable (high resolution for clear reproduction)
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Usability
Zoom Functionality:
YES (Allows for detailed examination of diagrams and text)
Searchability:
Likely text-searchable within the PDF, aiding in quick information retrieval.
⚙ Engine Specifications
Primary Engine
Engine Family:
Likely based on DAF or Leyland diesel engine variants common in the 45 Series. Specific engines would include the DAF 400/500 series engines or earlier Leyland engines adapted for the 45 platform.
Displacement Range:
Typically in the 3.5 to 6.0 liter range, depending on the specific variant and application.
Induction Type:
Naturally aspirated and turbocharged diesel variants are probable.
Engine Type:
Inline diesel engines (e.g., 4-cylinder, 6-cylinder).
Performance
Horsepower Range:
Expected to range from approximately 70 hp to 150 hp, depending on engine size and configuration.
Torque Range:
Correspondingly high torque figures suitable for commercial vehicle operation.
Fuel System
Fuel Delivery:
Likely mechanical injection pumps (e.g., Simms, Bosch) or early electronic injection systems.
🔧 Transmission
Standard
Transmission Type:
Typically a manual transmission, likely 5 or 6-speed, sourced from Eaton or ZF.
Optional
Transmission Type Optional:
Some variants might have offered an optional automatic transmission.
Features
Clutch Type:
Single dry plate clutch.
📐 Dimensions
Exterior
Gvwr Range:
Ranges for light to medium duty commercial use, potentially from 3.5 to 7.5 tons GVWR.
Wheelbase Options:
Various wheelbase configurations to suit different body types (e.g., dropside, chassis cab).
Weights
Curb Weight:
Varies significantly with configuration, but generally in the 2,000-3,500 kg range.
💡 Technology Features
Infotainment
Infotainment Features:
Basic radio and possibly a cassette player. Limited integration compared to modern vehicles.
Driver Assistance
Driver Assistance Features:
ABS might be an option on later models. Generally limited advanced driver-assistance systems.
Connectivity
Connectivity Options:
None in the modern sense. Basic electrical connections for auxiliary equipment.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 - 20,000 km or 6-12 months, depending on operating conditions and oil type. Check manual for specifics.
Filter Replacement Interval:
Fuel, oil, and air filters generally coincide with oil change intervals or are specified based on mileage or operating hours.
Fluid Specifications
Engine Oil Specification:
Likely requires API CG-4 or CH-4 rated diesel engine oil, with viscosity grade such as 15W-40. Specific grade depends on ambient temperature.
Coolant Specification:
Ethylene glycol based coolant, mixed with distilled water, typically with a 50/50 ratio. Phosphate-free coolant might be specified for certain DAF engines.
Brake Fluid Specification:
DOT 3 or DOT 4 for hydraulic systems, or specific air brake fluid for pneumatic systems.
Transmission Fluid:
GL-4 or GL-5 rated gear oil for manual transmissions. Specific viscosity grade (e.g., 75W-90, 80W-90) as per manual.
Known Issues
Common Wear Items:
Brake pads/linings, clutch components, suspension bushings, exhaust system components, starter motors, alternators.
Potential Engine Issues:
Fuel injector wear, turbocharger issues (if applicable), head gasket leaks, piston ring wear due to high mileage and use.
Cooling System Common Faults:
Radiator leaks, thermostat failures, water pump seal leaks.
📚 Vehicle History
Brand Heritage
Daf History:
DAF Trucks is a Dutch manufacturer, known for its trucks and tractors. Its acquisition of Leyland Trucks brought a strong UK manufacturing presence.
Model Evolution
45 Series Development:
The DAF 45 series can be seen as an evolution and consolidation of Leyland's light to medium-duty truck offerings, benefiting from DAF's engineering and market reach.
Production
Production Period Estimation:
The 45 series trucks likely saw production from the late 1980s through the 1990s, bridging the gap between older Leyland designs and more modern DAF platforms.

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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