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Can Am

BRP CAN AM OUTLAndER 500 650 800 MAX XT RENEGADE 500 800 Service Repair Workshop Manual 2007-2008

BRP CAN AM OUTLAndER 500 650 800 MAX XT RENEGADE 500 800 Service Repair Workshop Manual 2007-2008

$16.99
$16.99
Alennusmyynti Loppuunmyyty
Toimituskulut lasketaan kassalla.
Vehicle data plateRef 38682
Brand
Can Am
Vehicle
Atv
Models covered
Misc, Motorcycles, OUTLANDER 500, OUTLANDER 650, OUTLANDER 800, OUTLANDER MAX, OUTLANDER XT, RENEGADE 500, RENEGADE 800
Years
2007, 2008
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
BRP (Bombardier Recreational Products)
Model:
Can-Am Outlander (500, 650, 800, MAX XT models) and Renegade (500, 800 models)
Model Variant:
Outlander 500, Outlander 650, Outlander 800, Outlander MAX XT, Renegade 500, Renegade 800
Year:
2007-2008
Codes
Platform Code:
Likely G1 platform for these model years
👋 Introduction
Market Position
Category:
High-performance All-Terrain Vehicles (ATVs) and side-by-side style utility vehicles.
Target Audience:
Off-road enthusiasts, hunters, farmers, utility users, and recreational riders seeking robust and capable vehicles.
Competitive Analysis
Competitors:
Polaris (Sportsman, Ranger), Arctic Cat (Prowler, Wildcat), Yamaha (Grizzly, Wolverine), Kawasaki (Brute Force, Mule).
Key Features
Performance Focus:
Emphasis on powerful Rotax V-twin engines and capable off-road chassis.
Utility Versatility:
Outlander series known for towing capacity and cargo hauling, while Renegade offers a sportier, more agile experience.
Advanced Suspension:
Double A-arm front and TTI (Torsional Trailing arm Independent) rear suspension on many models for superior ride quality and control.
📋 Manual Details
Coverage Areas
Models Covered:
All BRP Can-Am Outlander 500, 650, 800, Outlander MAX XT, Renegade 500, and Renegade 800 models.
Years Covered:
2007, 2008
Page Count
Estimated Page Count:
Likely 500+ pages (typical for comprehensive service manuals)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (standard for this type of manual)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, piston, crankshaft, lubrication, cooling, valve train.
Engine Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, lines.
Engine Ignition System:
Ignition coils, spark plugs, CDI unit, wiring.
Transmission Drivetrain:
CVT (Continuously Variable Transmission) system, clutch operation, belt maintenance, gear cases, drive shafts, differentials (front and rear).
Suspension Steering:
Front and rear suspension components (A-arms, shocks, springs), steering system, tie rods, wheel bearings.
Brakes:
Hydraulic brake system, brake calipers, master cylinders, brake lines, brake pads, rotors, bleeding procedures.
Electrical System:
Battery, charging system (alternator/stator), starter motor, lighting system (headlights, taillights, signals), wiring diagrams, fuses, relays, electrical components.
Chassis Body:
Frame inspection and repair, body panels, plastics, racks, seat, handlebars, controls.
Cooling System:
Radiator, coolant hoses, fan, thermostat, coolant specifications.
Exhaust System:
Exhaust manifold, muffler, catalytic converter (if applicable).
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug checks/replacement, air filter cleaning/replacement, coolant flushes, brake fluid changes, CVT belt inspection/replacement.
Troubleshooting:
Diagnostic procedures for various systems, common symptoms and their causes, error code interpretations.
Repair Rebuild:
Step-by-step instructions for dismantling, repairing, and reassembling major vehicle components and systems.
Tune Up:
Engine tuning procedures, idle speed adjustment, ignition timing (if applicable/adjustable).
Specifications Data:
Torque specifications for all fasteners, clearances, tolerances, fluid capacities, electrical system specifications.
Special Tools:
Identification and usage instructions for specialized tools required for specific repairs.
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics.
Accuracy:
Vehicle/model specific, not generic information, as stated in product description.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchable:
Typically yes for quality PDF manuals, allowing users to find information quickly.
Print Quality
Quality:
High resolution for clear text and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, V-twin Rotax engine.
Outlander 500 Displacement:
Approx. 499.3 cc
Renegade 500 Displacement:
Approx. 499.3 cc
Outlander 650 Displacement:
Approx. 649.6 cc
Outlander 800 Displacement:
Approx. 799.9 cc
Renegade 800 Displacement:
Approx. 799.9 cc
Performance
Outlander 500 Horsepower:
Approx. 38 hp
Outlander 650 Horsepower:
Approx. 52 hp
Outlander 800 Horsepower:
Approx. 65-70 hp
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with throttle body.
Fuel Type:
Unleaded gasoline.
🔧 Transmission
Standard
Type:
CVT (Continuously Variable Transmission) with engine braking.
Gear Selection:
High (H), Low (L), Neutral (N), Reverse (R), Park (P).
Optional
Differential Lock:
Visco-Lok front differential (automatic locking) on many models.
Features
Drive Modes:
2x4 / 4x4 selectable (with potential for 4x4 auto mode via Visco-Lok).
📐 Dimensions
Exterior
Wheelbase:
Varies by model (e.g., Outlander 500/650/800 approx. 50 in, MAX models approx. 54.5 in).
Ground Clearance:
Approx. 10.5 in (26.7 cm) on many models.
Weights
Dry Weight:
Varies by model, typically 600-750 lbs (272-340 kg).
Towing Capacity:
Typically 1,300 lbs (590 kg).
Rack Capacity Front:
Typically 120 lbs (54 kg).
Rack Capacity Rear:
Typically 240 lbs (109 kg).
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not subject to typical automotive crash test ratings).
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Engine Braking:
Integrated engine braking provided by the CVT system for downhill control.
Passive Features
Lighting:
Multi-reflector halogen headlights, LED taillights/brake lights.
Ergonomics:
Handlebar-mounted controls, rider-focused seating position for control and comfort.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display showing speed, RPM, odometer, trip meters, fuel level, gear indicator, 4x4 indicator, etc.
Driver Assistance
Traction Control:
No explicit electronic traction control systems like on modern cars; relies on mechanical 4x4 and Visco-Lok.
Suspension Adjustment:
Adjustable shocks (preload, compression, rebound on some models) for customized ride.
Connectivity
Diagnostic Ports:
On-board diagnostics (OBD-II port or proprietary diagnostic connector) for service tools.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually, whichever comes first (refer to manual for exact hours).
Cv Belt Inspection:
Inspect every 50 hours, replace as needed.
Air Filter Cleaning:
Clean every 25 hours or more often in dusty conditions.
Spark Plug Replacement:
Refer to manual, typically around 1,000-2,000 hours or as needed based on inspection.
Fluid Specifications
Engine Oil Type:
Full synthetic SAE 5W-40 API CI-4 or Jaso DH-1 rated oil (check manual for specific BRP recommendations).
Engine Oil Capacity:
Approx. 2.1 US quarts (2.0 L) with filter change (refer to manual).
Coolant Type:
Antifreeze/coolant with corrosion inhibitors (e.g., ethylene glycol based, typically a 50/50 mix).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Gear Case Oil Type:
BRP XPS Synthetic Gear Lubricant 75W-140 or equivalent (refer to manual for exact specifications).
Known Issues
Cv Belt Wear:
CVT belts can wear over time and may require replacement due to heat and stress, especially with aggressive riding.
Rear Drive Shaft U-Joints:
U-joints on the rear driveshaft can experience wear and require lubrication or replacement.
Electrical Connections:
Corrosion or loose connections in the electrical system can cause intermittent issues, particularly in wet environments.
📚 Vehicle History
Brand Heritage
Manufacturer:
BRP (Bombardier Recreational Products) has a long history in recreational vehicles, snowmobiles, and personal watercraft.
Model Evolution
G1 Platform:
These models represent the G1 platform, which was a significant advancement for Can-Am ATVs, introducing innovations like the Rotax V-twin engines and advanced suspension.
Outlander Max:
The MAX designation signifies a 2-up seating configuration, allowing for a passenger.
Production
Manufacturing Location:
Primarily manufactured in North America (e.g., Valcourt, Quebec, Canada).
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Can-Am ATVs, particularly the Outlander and Renegade lines, have consistently received positive reviews and awards from off-road publications for performance, handling, and features in their respective model years.
Ratings
Consumer Satisfaction:
Generally high consumer satisfaction for durability and capability, though like any complex machine, requires diligent maintenance.

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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