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Harley

Harley FXDX Dyna Super Glide Sport 1999-2005 Service Repair Manual

Harley FXDX Dyna Super Glide Sport 1999-2005 Service Repair Manual

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Toimituskulut lasketaan kassalla.
Vehicle data plateRef 483309
Brand
Harley
Vehicle
Motorcycle
Models covered
Engines, FXDX Dyna Super Glide Sport, Harley Davidson, Revolution
Years
1999, 2000, 2001, 2002, 2003, 2004, 2005
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXDX Dyna Super Glide Sport
Model Code:
FXDX
Generation
Start Year:
1999
End Year:
2005
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts and experienced mechanics seeking detailed repair and maintenance information for the Harley-Davidson FXDX Dyna Super Glide Sport.
Key Features
Convenience:
Digital PDF format offers cost savings and easy access compared to traditional paper manuals.
Cost Effectiveness:
Inexpensive way to keep the vehicle in proper working order, saving money on labor costs.
Instructional Quality:
Hundreds of pages with step-by-step instructions, photos, and illustrations for detailed guidance.
Competitive Analysis
Market Segment:
Cruiser/Performance Cruiser segment.
📋 Manual Details
Coverage
Applicable Years:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Coverage Areas:
General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Engine Lubrication System, Engine Removal/Installation, Drive, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagram, All Styles
Format
Format:
PDF
File Type:
Digital Download
Accessibility:
Can be accessed on PC, laptop, smartphone, and tablet.
Pages
Page Count:
Hundreds
Language
Language:
English
Type
Manual Type:
Complete Factory Service Repair Manual
Content Level:
Full Factory Service
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly/assembly, lubrication, cooling, fuel delivery, ignition, exhaust, engine tuning
Drivetrain Systems:
Clutch operation and service, transmission overhaul, final drive maintenance, belt drive inspection and adjustment
Chassis Systems:
Suspension (forks, shocks), steering, wheels, tires, brakes (hydraulic systems, pad replacement), frame inspection
Electrical Systems:
Complete electrical troubleshooting, wiring diagrams, battery, charging system, lighting, ignition system, starter, instrumentation
Bodywork:
Fenders, fuel tank, seat, fairings (if equipped), body panels, controls.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, chain/belt adjustments, tire pressure checks
Repair Procedures:
Step-by-step instructions for component repair and replacement, including engine rebuilds, transmission servicing, brake system repairs, electrical component replacement
Troubleshooting:
Diagnostic procedures for common problems, fault code interpretation (if applicable), systematic problem-solving guides
Diagnostic Procedures:
Detailed diagnostic steps for identifying and resolving mechanical and electrical faults.
Wiring Diagrams:
Detailed electrical system wiring diagrams for troubleshooting and repairs.
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and specifications.
Illustrations Photos:
Hundreds of photos and illustrations to guide users through service and repair procedures.
📊 Manual Specifications
File Characteristics
Searchable Text:
Yes (implied by PDF format)
Printable:
Yes, individual pages or entire manual
Print Quality:
High quality, suitable for printing.
Compatibility
Operating Systems:
All Versions of Windows, Mac, Web Browser Access
Requirements
Software Requirements:
Adobe PDF Reader, Winzip (free)
Delivery
Download Speed:
Fast Download
⚙️ Engine Specifications
Primary Engine
Engine Family:
Evolution (Big Twin)
Engine Type:
Air-cooled V-twin
Displacement Cc:
1449
Displacement Ci:
88
Bore X Stroke In:
3.75 in x 4.00 in
Bore X Stroke Mm:
95.25 mm x 101.6 mm
Compression Ratio:
9.0:1 (typical)
Performance
Horsepower Approx:
60-70 HP (estimated, varies with tuning)
Torque Approx:
70-80 lb-ft (estimated, varies with tuning)
Fuel System
Fuel Delivery:
Carburetor (e.g., Keihin CV 40) or Fuel Injection (later models within the range, specific to sub-model variations not detailed here)
Carburetor Model:
Keihin CV 40 (typical for this era)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Gear Ratios:
Refer to manual for specific gear ratios.
Features
Drive Type:
Belt Drive
Clutch Type:
Wet, multi-plate
📐 Dimensions
Weights
Dry Weight Lbs:
Approximately 614 lbs (278.5 kg)
Wet Weight Lbs:
Approximately 648 lbs (294 kg)
Gvwr Lbs:
Not typically specified for motorcycles in the same way as cars; consult vehicle VIN for specific load limits.
Fuel Capacity Gal:
Approximately 4.2 gallons
Exterior
Wheelbase In:
Approximately 64.2 inches
🛡️ Safety Features
Ratings
Crash Test Results:
Motorcycle safety is primarily assessed through rider skill, maintenance, and accident avoidance rather than standardized crash tests.
Active Features
Braking System:
Dual front disc brakes with hydraulic actuation, single rear disc brake. FXDX often featured improved braking over standard models.
Passive Features
Frame Construction:
Steel cradle frame designed for stability and handling.
💡 Technology Features
Infotainment
Audio System:
Optional accessory radios were available; factory integration minimal on base models.
Instrumentation
Gauge Cluster:
Analog speedometer, tachometer, odometer, trip meter, indicator lights for turn signals, oil pressure, neutral, high beam, and engine diagnostics.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on some models within this range; consult specific vehicle VIN.
🔧 Maintenance
Service Intervals
Oil Change Miles:
Refer to manual (typically 2,500-5,000 miles or annually)
Primary Chain Tension Inspection:
Refer to manual (often every 5,000 miles)
Fluid Specifications
Engine Oil Type:
Refer to manual (e.g., Harley-Davidson Genuine V-Twin Oil 20W50 or equivalent)
Transmission Oil Type:
Refer to manual (e.g., Harley-Davidson Genuine Formula + Transmission/Primary Chaincase Lubricant or equivalent)
Primary Chaincase Oil Type:
Refer to manual (same as transmission oil for many models)
Brake Fluid Type:
Refer to manual (DOT 4 recommended for most Harley-Davidsons of this era)
Fork Oil Type:
Refer to manual (specific viscosity, e.g., Harley-Davidson Fork Oil or equivalent)
Final Drive Oil Type:
Refer to manual (often the same as transmission/primary oil)
Known Issues
Primary Chain Tensioner Wear:
Hydraulic tensioner can wear over time, leading to noise and potential chain damage. Manual or upgraded aftermarket tensioners are common solutions.
Carburetor Issues:
CV carburetor can sometimes require adjustment or cleaning due to age or fuel quality.
Electrical Connectors:
Corrosion or loose connections in electrical harnesses can cause intermittent issues.
Belt Tension:
Improper belt tension can lead to premature wear of the belt and pulleys.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
United States
Brand Philosophy:
Harley-Davidson is renowned for its iconic American V-twin motorcycles, emphasis on rider experience, and strong brand loyalty.
Model Evolution
Dynaglide Platform:
Introduced in 1991, the Dyna platform was known for its distinctive frame styling and rider-focused ergonomics, evolving through various iterations.
Fxdx Specialization:
The FXDX 'Sport' variant typically featured upgraded suspension components, dual front disc brakes, and a more aggressive riding position compared to standard Dyna models.
Chassis Design:
Dyna chassis featured isolated powertrain for reduced vibration and a characteristic rubber-mounted engine.
Production
Manufacturing Location:
United States (York, Pennsylvania and Milwaukee, Wisconsin plants)

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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