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Daihatsu

Daihatsu Terios Complete Workshop Service Repair Manual 1997 1998 1999 2000 2001 2002 2003 2004 2005

Daihatsu Terios Complete Workshop Service Repair Manual 1997 1998 1999 2000 2001 2002 2003 2004 2005

$16.99
$16.99
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Vehicle data plateRef 34955
Brand
Daihatsu
Vehicle
Car
Models covered
Terios
Years
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
First Generation (J100 Series)
Codes:
J100 Series (including J102, J122)
👋 Introduction
Market Position
Segment:
Compact SUV / Mini SUV
Target Audience:
DIY enthusiasts, independent repair shops, owners seeking detailed service information.
Competitive Analysis
Key Competitors:
Toyota RAV4 (early models), Honda CR-V (early models), Suzuki Vitara, Mitsubishi Pajero Mini, Nissan Rasheen.
Key Features
Unique Selling Points:
Compact dimensions, available 4WD, practical for urban and light off-road use, fuel efficiency.
Manual Value Proposition:
Provides authoritative, factory-level information to maintain and repair the Terios, saving on dealership service costs and empowering owners.
📋 Manual Details
Coverage Areas
Applicable Years:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Regions Covered:
Global (primarily focusing on markets where the J100 Terios was officially sold and serviced)
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, emissions control.
Transmission Drivetrain:
Manual transmission, automatic transmission, transfer case, front axle, rear axle, driveshafts, differentials, hubs.
Chassis Suspension:
Front suspension (MacPherson struts), rear suspension (multi-link beam axle), steering system, braking system (front discs, rear drums/discs), wheels and tires.
Electrical Electronics:
Battery, charging system, starting system, lighting, instruments, wipers and washers, horn, power windows, power door locks, audio system, basic ECU diagnostics.
Body Interior:
Body structure, exterior panels, doors, hood, tailgate, bumpers, interior trim, seats, HVAC system, safety systems (airbags - if equipped), glass.
Procedures Included
Maintenance:
Routine checks, fluid changes, filter replacements, lubrication, spark plug replacement, belt inspection and replacement.
Repair Rebuild:
Engine disassembly and reassembly, transmission overhaul, brake caliper replacement, suspension component replacement, minor body panel repair.
Diagnostics Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, wiring diagrams for electrical issues.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair tasks.
Technical Depth
Depth:
Comprehensive, covering basic DIY maintenance to advanced engine and transmission overhaul procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable:
Yes
Printable:
Yes
Print Quality
Quality:
High-resolution scans of original factory documentation
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Primary:
HC-EJ (1.3L)
Engine Type Primary:
Inline 4-cylinder, DOHC, 16-valve
Displacement Primary:
1298 cc (1.3 Liters)
Bore X Stroke Primary:
72.0 mm x 78.5 mm
Compression Ratio Primary:
9.5:1
Performance
Horsepower Primary:
83-87 hp @ 6000 rpm (varies slightly by market/spec)
Torque Primary:
104-110 Nm (77-81 lb-ft) @ 3200-4000 rpm (varies slightly by market/spec)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
91-95 RON (91 AKI)
Other Engine Options
Engine Code Secondary:
K3-VE (1.3L VVT-i) - introduced later in the generation
Engine Displacement Secondary:
1298 cc (1.3 Liters)
Engine Horsepower Secondary:
87-90 hp
Engine Torque Secondary:
120 Nm (89 lb-ft)
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission
Optional
Transmission Type Opt:
3-speed or 4-speed Automatic Transmission (market dependent)
Features
Drivetrain Options:
2WD (Rear-Wheel Drive), 4WD (Part-time 4WD with transfer case)
Fluid Specifications
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 or 80W-90 gear oil
Automatic Transmission Fluid Type:
Dexron II or III equivalent
Transfer Case Fluid Type:
API GL-4, SAE 75W-90 or 80W-90 gear oil
Fluid Capacities
Manual Transmission Capacity:
~2.0 Liters
Automatic Transmission Capacity:
~4.5-5.0 Liters
Transfer Case Capacity:
~0.7 Liters
📐 Dimensions
Exterior
Length:
Approx. 3,755 - 3,820 mm
Width:
Approx. 1,595 - 1,600 mm
Height:
Approx. 1,695 - 1,705 mm
Wheelbase:
Approx. 2,430 mm
Ground Clearance:
Approx. 190-200 mm
Weights
Curb Weight:
Approx. 1050 - 1150 kg
Gross Vehicle Weight Rating Gvwr:
Varies by market, typically around 1500-1600 kg
Cargo
Cargo Volume Rear Seats Up:
Approx. 200-300 Liters (estimated, varies with configuration)
Cargo Volume Rear Seats Folded:
Approx. 800-1000 Liters (estimated, varies with configuration)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Limited official ratings available for early models in all markets. Later models and specific market versions may have varying results.
Active Features
Braking System:
Front ventilated discs, rear drums (standard). Some later/higher trims may have rear discs.
Anti Lock Braking System ABS:
Optional on many models, standard on some later or higher trims.
Electronic Brake-Force Distribution Ebd:
Often paired with ABS when equipped.
Passive Features
Airbags:
Driver airbag standard. Passenger airbag optional or standard on higher trims depending on market.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants, three-point or two-point for rear occupants depending on seating position.
Child Seat Anchors:
ISOFIX/LATCH points may be present on later models or specific market configurations.
💡 Technology Features
Infotainment
Head Unit:
Basic AM/FM/Cassette or CD player, often single-DIN. Aftermarket upgrades are common.
Speakers:
Typically 2 or 4 speakers.
Driver Assistance
Cruise Control:
Optional on higher trim levels or specific markets.
Connectivity
Auxiliary Inputs:
Not standard; typically requires aftermarket head unit for USB/Bluetooth.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first (refer to manual for specific interval).
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Approx. 30,000-60,000 miles (48,000-96,000 km) depending on spark plug type (copper vs. iridium).
Timing Belt Replacement:
The HC-EJ engine uses a timing belt. Replacement interval is typically 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Critical for preventing engine damage.
Fluid Specifications
Engine Oil Type:
API SL/SM/SN, ILSAC GF-3/GF-4/GF-5, SAE 5W-30 or 10W-30 (check manual for specific recommendation based on climate).
Engine Oil Capacity:
~3.5 Liters (with filter change)
Coolant Type:
Ethylene glycol-based coolant, usually a pink or red long-life coolant. Refer to manual for specific OEM specification.
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Dexron II or III equivalent (if equipped with power steering)
Known Issues
Common Problems:
Occasional minor oil leaks from valve cover or oil pan gaskets, potential for worn suspension bushings over time, exhaust system corrosion, issues with older automatic transmission shifting.
Electrical Quirks:
Aging wiring insulation, minor electrical gremlins related to door locks, windows, or dashboard lights are not uncommon in vehicles of this age.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history specializing in small, fuel-efficient vehicles and kei cars.
Model Evolution
Terios Concept:
Conceived as a compact, versatile SUV offering practical utility and a raised driving position, filling a niche for affordable adventure.
J100 Series Introduction:
First launched in 1997, the J100 Terios was based on a modified Daihatsu Move platform, featuring a ladder frame for enhanced durability and off-road capability.
Facelifts Updates:
Received minor updates and facelifts throughout its production run, including styling tweaks and feature enhancements, leading into the 2000s.
Production
Manufacturing Locations:
Primarily Japan. Also produced or assembled in other countries through licensing agreements (e.g., India, Indonesia, Malaysia).
Production Period:
1997-2005 for the J100 series.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While not typically winning major 'Car of the Year' awards, the Terios J100 was recognized for its value, practicality, and niche appeal as a compact, capable SUV.
Ratings
Reliability Perception:
Generally considered reliable for its class, especially with proper maintenance, leveraging Toyota's manufacturing influence.
Certifications
Emission Standards:
Meets various regional emission standards for its production years (e.g., Euro 2/3, J-Standards).

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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