1992-2016 Mitsubishi Lancer Evolution Service Repair Workshop Manual

Mitsubishi Lancer Evolution 1992-2016 Workshop Repair & Service Manual FORMAT: PDF TOTAL PAGES/SIZE: 2.2 GB, 10,000+ pages MANUAL LIST: Mitsubishi_Lancer_Evolution_01-05 EVO7-8 Mitsubishi_Lancer_Evolution_03-08 EVO8-10 Mitsubishi_Lancer_Evolution_03 EVO8 Mitsubishi_Lancer_Evolution_04 EVO8 Mitsubishi_Lancer_Evolution_05-08 EVO9 Mitsubishi_Lancer_Evolution_08 EVO10 Mitsubishi_Lancer_Evolution_10 EVO10 Mitsubishi_Lancer_Evolution_12 (MUT-III) Mitsubishi_Lancer_Evolution_13 (MUT-III) Mitsubishi_Lancer_Evolution_92-96 EVO1-2-3 Mitsubishi_Lancer_Evolution_97-99 EVO4-5 Mitsubishi_Lancer_Evolution_EVO8 MR Supplement Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Mitsubishi Lancer Evolution 1992-2016. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100 complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time. This manual for Mitsubishi Lancer Evolution 1992-2016 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual. EXCERPT: MANUAL TRANSAXLE OVERHAUL TRANSAXLE DISASSEMBLY SERVICE POINTS A STEEL BALL REMOVAL Remove the steel balls at the illustrated positions from the shift lug and 5th speed shift fork. B SPRING PIN REMOVAL Knock the spring pin out of the 3rd-4th speed shift fork from the illustrated direction. C REVERSE IDLER GEAR ASSEMBLY REMOVAL Pull up the input shaft and output shaft together, and remove the reverse idler gear assembly. D 3RD-4TH SPEED SHIFT FORK / 5TH SPEED SHIFT FORK / SHIFT LUG / 5TH SPEED SHIFT RAIL ASSEMBLY / INPUT SHAFT ASSEMBLY / OUTPUT SHAFT ASSEMBLY / 1ST-2ND SPEED SHIFT FORK / 1ST-2ND SPEED SHIFT RAIL ASSEMBLY REMOVAL With the differential assembly raised a little, remove the 3rd-4th speed shift fork, 5th speed shift fork, shift lug, 5th speed shift rail assembly, output shaft assembly, 1st-2nd speed shift fork, 1st-2nd speed shift rail assembly and input shaft assembly as a set. E SPRING PIN REMOVAL Knock the spring pin out of the 1st-2nd speed shift fork from the illustrated direction. ASSEMBLY SERVICE POINTS A 3RD-4TH SPEED SHIFT FORK / 5TH SPEED SHIFT FORK / SHIFT LUG / 5TH SPEED SHIFT RAIL ASSEMBLY / INPUT SHAFT ASSEMBLY / OUTPUT SHAFT ASSEMBLY REMOVAL With the differential assembly raised a little, install the 3rd-4th speed shift fork, 5th speed shift fork, shift lug, 5th speed shift rail assembly, input shaft assembly and output shaft assembly as a set. B SPRING PIN INSTALLATION Install the spring pin to the shift rail so that the slit of the spring pin aligns with the center axis of the rail as shown. C REVERSE IDLER GEAR ASSEMBLY INSTALLATION Install the reverse idler gear assembly so that the notch of the reverse idler gear shaft and 1st-2nd speed synchronizer sleeve meet at the illustrated position. D SPRING PIN INSTALLATION Install the spring pin to the shift rail so that the slit of the spring pin aligns with the center axis of the rail as shown. E 5TH-REVERSE SPEED SHIFT RAIL INSTALLATION Install the 5th-reverse speed shift rail, with its identification groove to the clutch housing side. F REVERSE SHIFT LEVER INSTALLATION Install the reverse shift lever so that its identification mark is located at the illustrated position. G TRANSAXLE CASE INSTALLATION 1.Completely degrease the FIPG-applied surface so that water and oil including the old sealant cannot adhere to the surface coated with the sealant. Never touch the degreased surface by hand. 2.Apply a bead (approximately 2.5 mm (0.10 inch) thick) of specified sealant to the transaxle case as shown. Specified sealant: Mitsubishi Part No. MD997740 or equivalent H CONTROL HOUSING INSTALLATION 1.Completely degrease the FIPG-applied surface so that water and oil including the old sealant cannot adhere to the surface coated with the sealant. Never touch the degreased surface by hand. 2.Apply a bead (approximately 3.5 mm (0.14 inch) thick) of specified sealant to the control housing as shown. Specified sealant: Mitsubishi Part No. MD997740 or equivalent I BACK-UP LIGHT SWITCH / 1ST-2ND SPEED RAIL SWITCH INSTALLATION Install the back-up light switch and 1st-2nd speed rail switch at the illustrated positions. ...