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Plymouth

Plymouth Sundance 1988-1993 Factory Service Repair Manual

Plymouth Sundance 1988-1993 Factory Service Repair Manual

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$16.99
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Vehicle data plateRef 503781
Brand
Plymouth
Vehicle
Cars
Models covered
Sundance
Years
1988, 1989, 1990, 1991, 1992, 1993
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
Plymouth
Model:
Sundance
Years Covered:
1988, 1989, 1990, 1991, 1992, 1993
Codes
Platform:
Chrysler P-body
👋 Introduction
Market Position
Positioning:
The Plymouth Sundance was a compact, front-wheel-drive car known for its affordability and practicality. This manual serves car owners and independent repair shops looking to maintain and repair these vehicles.
Competitive Analysis
Competitors:
Competed with vehicles like the Ford Escort, Chevrolet Cavalier, and Honda Civic during its production run.
Key Features
Vehicle Philosophy:
Designed as an economical and versatile compact car, offering various engine options and a practical hatchback body style.
Manual Value
Value Proposition:
Provides comprehensive, factory-accurate information for DIY repairs and professional servicing, saving money and ensuring correct procedures are followed.
Manual Advantage
Convenience:
Digital format allows for quick downloading and access on any compatible device, enabling repairs anytime, anywhere.
📋 Manual Details
Coverage Areas
Primary Coverage:
Factory Service Repair
Secondary Coverage:
Troubleshooting, Shop Repair, Maintenance, Wiring Diagrams
Page Count
Estimated Pages:
Extensive (specific page count not provided, typical for factory manuals of this era)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
All gasoline engines offered, including 2.2L (various versions), 2.5L (various versions), and 3.0L Mitsubishi V6.
Transmission:
Manual (A520, A523) and Automatic (A413, A470, A670) transmissions.
Brakes:
Front disc, rear drum brakes; Anti-lock Braking System (ABS) if equipped.
Electrical:
Complete electrical system diagnostics, wiring diagrams, component testing, lighting, ignition, charging system, starting system, power accessories.
Chassis:
Suspension (front MacPherson struts, rear torsion beam axle), steering system (power rack and pinion), exhaust system.
Body:
Body panel repair, interior trim, doors, windows, sunroof, climate control system (HVAC).
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, belt replacements.
Repair:
Engine overhauls, transmission servicing, brake system repair, steering and suspension component replacement, electrical component troubleshooting and replacement, bodywork.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault codes, symptom-based troubleshooting.
Diagnostics:
Detailed diagnostic trees and procedures for all major systems.
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds, including detailed electrical system schematics and troubleshooting.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with all Windows and Mac operating systems.
Software Requirements:
Adobe PDF Reader, WinZip (or equivalent unzipping software).
Print Quality
Quality:
High-resolution scans of original factory manuals, ensuring clear text and diagrams.
Binding Type
Binding:
Digital (Downloadable PDF)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 2.2L Diesel:
Inline-4, naturally aspirated, SOHC. Displacement: 2.2 L (2213 cc). Power: Approx. 54 hp @ 4000 rpm. Torque: Approx. 84 lb-ft @ 2400 rpm. Fuel System: Diesel injection.
Engine 2.2L Turbo:
Inline-4, turbocharged, SOHC. Displacement: 2.2 L (2213 cc). Power: Approx. 146 hp @ 5200 rpm (GT model). Torque: Approx. 168 lb-ft @ 3600 rpm. Fuel System: Multi-point fuel injection.
Engine 2.5L Diesel:
Inline-4, naturally aspirated, SOHC. Displacement: 2.5 L (2475 cc). Power: Approx. 55 hp @ 4000 rpm. Torque: Approx. 90 lb-ft @ 2000 rpm. Fuel System: Diesel injection.
Engine 2.5L Turbo:
Inline-4, turbocharged, SOHC. Displacement: 2.5 L (2475 cc). Power: Approx. 100-125 hp. Torque: Approx. 130-150 lb-ft. Fuel System: Multi-point fuel injection.
Engine 3.0L V6 Mitsubishi:
SOHC V6, naturally aspirated. Displacement: 3.0 L (2972 cc). Power: Approx. 140-144 hp @ 5000 rpm. Torque: Approx. 170-180 lb-ft @ 2800 rpm. Fuel System: Multi-point fuel injection.
Performance
Hp Range:
54 hp (2.2L Diesel) to 146 hp (2.2L Turbo).
Fuel System
Injection Types:
Diesel Injection, Throttle Body Injection (TBI), Multi-point Fuel Injection (MPI).
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission (e.g., A520, A523).
Optional
Optional Transmission:
3-speed or 4-speed automatic transmission (e.g., A413, A470, A670).
Features
Clutch Type:
Hydraulically actuated dry single-plate clutch for manual transmissions.
Automatic Features:
Torque converter with lock-up feature on some models for improved highway efficiency.
📐 Dimensions
Exterior
Wheelbase:
Approx. 100.2 inches (2545 mm).
Length:
Approx. 171.0 - 174.4 inches (4343 - 4430 mm).
Width:
Approx. 66.8 inches (1697 mm).
Height:
Approx. 52.2 - 53.0 inches (1326 - 1346 mm).
Weights
Curb Weight:
Approx. 2400 - 2800 lbs (1089 - 1270 kg), depending on engine and options.
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
Variable, generally considered average for its era. Specific ratings for each year and configuration can be found in detailed NHTSA archives.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on some models.
Passive Features
Airbags:
Driver-side airbag became standard on some models later in the production run, but not universally available across all years and trims.
Seatbelts:
Standard three-point front seatbelts with shoulder belts, rear lap belts.
💡 Technology Features
Infotainment
Audio Systems:
Factory AM/FM radio, cassette player, optional premium sound systems. Cassette decks were the norm.
Instrument Cluster:
Analog gauges for speedometer, tachometer (optional), fuel level, engine temperature, oil pressure. Warning lights for various systems.
Driver Assistance
Cruise Control:
Optional cruise control system available on higher trims.
Connectivity
Early Tech:
Limited by era; focus was on basic functionality. No significant early connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (consult manual for specifics).
Timing Belt Replacement:
Recommended every 60,000 to 90,000 miles for gasoline engines with timing belts (2.2L/2.5L OHV engines used a timing chain).
Fluid Specifications
Engine Oil:
SAE 5W-30 or 10W-30 API SF or SG, depending on temperature (refer to manual for exact specifications).
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.
Transmission Fluid Auto:
Chrysler ATF+2 or ATF+3 (refer to manual for specific type required for each transmission).
Brake Fluid:
DOT 3 heavy-duty hydraulic brake fluid.
Known Issues
Common Problems:
Head gasket failures (especially early 2.2L turbo engines), exhaust manifold cracks (turbo models), starter motor issues, electrical gremlins, AC system leaks, rust on body panels, aging suspension components.
Reliability:
Generally considered a reliable car for its time, but like many vehicles of this era, requires diligent maintenance to prevent common issues.
📚 Vehicle History
Brand Heritage
Plymouth Legacy:
Plymouth was a marque of Chrysler Corporation, known for offering value-oriented vehicles.
Model Evolution
Sundance Development:
The Sundance was introduced as a successor to the Plymouth Horizon and was based on Chrysler's P-body platform, sharing many components with the Dodge Shadow.
Production
Production Timeline:
1987-1994 (though this manual covers up to 1993 models).
Manufacturing Location:
United States (primarily Sterling Heights, Michigan).
🏆 Awards & Recognition
Recognitions
Historical Accolades:
While the Sundance itself wasn't a recipient of major awards, it represented Chrysler's effort to offer competitive compact cars in a demanding market segment. Often noted for its fuel efficiency and accessible pricing.

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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