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Mitsubishi

Mitsubishi Lancer Evo 8 MR Workshop Manual 2004

Mitsubishi Lancer Evo 8 MR Workshop Manual 2004

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$16.99
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Vehicle data plateRef 282255
Brand
Mitsubishi
Vehicle
Cars
Models covered
Lancer, Lancer Evo 8 MR
Years
2004
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution VIII MR
Year:
2004
Market:
Global (primarily North America, Europe, Japan)
Codes
Chassis Code:
CT9A
👋 Introduction
Market Position
Segment:
Performance Compact Sedan / Rally Homologation Special
Reputation:
Iconic, enthusiast-focused, high-performance vehicle with motorsport heritage.
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Honda Civic Type R, Volkswagen Golf R32, Ford Focus RS.
Key Features
Drivetrain:
Advanced All-Wheel Control (AWC) system with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC).
Engine:
Legendary 4G63T MIVEC turbocharged inline-4 engine.
Transmission:
Close-ratio 6-speed manual transmission.
Brakes:
Brembo braking system (front and rear).
Aerodynamics:
Aggressive body kit including front bumper, side skirts, rear spoiler, and functional venting.
📋 Manual Details
Coverage Areas
Coverage Type:
Comprehensive Workshop Manual
Page Count
Estimated Pages:
1200+
Manual Type
Type:
Official Factory Service Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine assembly, disassembly, inspection, repair, and overhaul of 4G63T engine (including turbocharger system).
Engine Management:
Fuel injection, ignition system, emission controls, engine control module (ECM) diagnostics, sensor and actuator testing.
Transmission:
6-speed manual transmission (GSR specific), clutch system, driveline components (front/rear differentials, ACD).
Suspension:
Front and rear suspension components, shock absorbers, springs, anti-roll bars, wheel alignment specifications.
Brakes:
Front and rear brake systems (Brembo calipers), ABS, EBD, brake fluid specifications, bleeding procedures.
Steering:
Power steering system, steering rack and pinion, column components.
Electrical:
Wiring diagrams, battery, alternator, starter, lighting systems, power windows, mirrors, central locking, fuse box diagrams.
Body And Chassis:
Body panel removal/installation, interior trim, chassis components, structural integrity checks, rust prevention.
Climate Control:
Air conditioning system, heater, ventilation, and blower motor.
Safety Systems:
Airbag system (SRS), seat belt mechanisms.
Procedures Included
Maintenance Tasks:
Oil changes, filter replacements, spark plug service, coolant flushes, brake fluid changes, belt inspections/replacements.
Repair Procedures:
Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper overhaul, turbocharger replacement, fuel pump replacement.
Troubleshooting:
Diagnostic charts for common issues, symptom-based troubleshooting guides, electrical system fault finding.
Diagnostics:
OBD-II diagnostic codes, sensor data interpretation, ECM parameter analysis.
Specifications And Tolerances:
Torque specifications for all fasteners, engine component clearances, bearing tolerances, alignment angles.
Special Tools:
Listing and usage instructions for specialized tools required for specific repairs.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully text-searchable
Printability:
Printable
Print Quality
Resolution:
High resolution, clear diagrams and text
Binding Type
Binding:
N/A (Digital Product)
Paper Type
Paper:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T MIVEC
Configuration:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.8:1
Turbocharger:
Mitsubishi TD05HR-16G6-10.5T
Intercooler:
Front-mounted air-to-air
Performance
Horsepower Ps:
280 PS (approx. 276 hp)
Horsepower Rpm:
6500 rpm
Torque Nm:
392 Nm (approx. 289 lb-ft)
Torque Rpm:
3500 rpm
Fuel System
Fuel Type:
Unleaded Gasoline (91+ RON Recommended)
Injection System:
Multi-point Fuel Injection (MPI)
Ignition System:
Electronic Ignition with Coil-on-Plug
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual
Optional
Optional Transmission:
None available for MR trim
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Center Differential (ACD)
Rear Differential:
Super Active Yaw Control (S-AYC) rear differential
Gear Ratios:
Specific gear ratios for 6-speed manual (detailed in manual)
📐 Dimensions
Exterior
Length:
4415 mm (173.8 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2624 mm (103.3 in)
Front Track:
1500 mm (59.1 in)
Rear Track:
1505 mm (59.3 in)
Weights
Curb Weight:
1450 kg (3197 lbs) - approximate
Gross Vehicle Weight:
1830 kg (4034 lbs) - approximate
Fuel Tank Capacity:
55 Liters (14.5 US gal)
Tire Size Front:
235/45R17
Tire Size Rear:
235/45R17
Wheel Size:
17 x 8.0 inches
Wheel Bolt Pattern:
5x114.3 mm
🛡️ Safety Features
Ratings
NHTSA Frontal Crash:
Not extensively tested by NHTSA in this configuration; based on standard Lancer.
IIHS Crash Test:
Not specifically rated for Evo VIII MR by IIHS.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Active Center Differential (ACD), Super Active Yaw Control (S-AYC).
Passive Features
Passive Safety:
Driver and front passenger airbags, front seatbelt pretensioners, reinforced chassis structure, side-impact door beams.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM/CD audio system, often with aftermarket upgrades common.
Gauges:
Performance-oriented dashboard with boost gauge, oil pressure, and oil temperature gauges (often supplemental).
Driver Assistance
Driver Assistance Features:
ACD and S-AYC are advanced drivetrain management systems for enhanced traction and handling.
Cruise Control:
Standard cruise control
Connectivity
Connectivity Options:
Limited to basic audio system; Bluetooth/USB often aftermarket additions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (whichever comes first), or more frequently under hard driving conditions.
Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 30,000 miles for platinum-tipped plugs.
Coolant Flush:
Every 30,000 miles or 24 months.
Brake Fluid Flush:
Every 24,000 miles or 24 months.
Fluid Specifications
Engine Oil Type:
5W-30 Synthetic (API SM or higher recommended)
Engine Oil Capacity:
4.5 Liters (4.8 US quarts) with filter change
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (Green) or equivalent HOAT coolant.
Transmission Fluid Type:
API GL-4 Gear Oil (75W-90 or 75W-85)
Transfer Case Fluid Type:
API GL-5 Gear Oil (75W-90)
Rear Differential Fluid Type:
API GL-5 Gear Oil (75W-90) with Limited Slip Additive (if applicable to specific diff)
Brake Fluid Type:
DOT 3 or DOT 4 (High-Performance DOT 4 Recommended)
Power Steering Fluid Type:
Dexron III ATF or equivalent.
Known Issues
Common Issues Engine:
Head gasket failures (especially on modified engines), turbocharger oil seal leaks, valve seat recession (less common with proper maintenance).
Common Issues Drivetrain:
ACD pump failure, clutch wear, worn synchros in transmission (especially 3rd gear), differential wear.
Common Issues Suspension:
Worn control arm bushings, strut mount failures, premature wear of tie rod ends.
Common Issues Electrical:
Faulty window regulators, intermittent SRS light due to seat sensor issues, failing fuel pump.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi's long and successful history in motorsport, particularly the World Rally Championship (WRC), which heavily influenced the Lancer Evolution line.
Model Evolution
Evolution Series:
Part of the legendary Lancer Evolution series, which began in 1992 as a rally homologation special. The Evo VIII built upon the success of its predecessors with significant technological advancements.
Evo Viii Specifics:
Introduced in 2003, the Evo VIII marked a significant update with the introduction of the 6-speed manual transmission and the Super AYC system. The MR (Mitsubishi Racing) trim was introduced for 2004, featuring Bilstein suspension, revised turbocharger, unique wheels, and specific interior/exterior trim.
Production
Production Years:
Evo VIII: 2003-2005 (MR primarily 2004-2005)
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
Consistently praised by automotive journalists for its handling, performance, and rally-inspired capabilities. Often featured in 'best sports car' or 'performance bargain' lists.
Ratings
Track Performance Ratings:
Highly rated for track day performance and autocross events due to its sophisticated AWD system and chassis dynamics.
Certifications
Rally Homologation:
Built to homologate the Lancer Evolution for Group A rallying, making it a street-legal race car.

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