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Daihatsu

Daihatsu Boon 2004-2010 Factory Service Repair Manual

Daihatsu Boon 2004-2010 Factory Service Repair Manual

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$16.99
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Vehicle data plateRef 422431
Brand
Daihatsu
Vehicle
Cars
Models covered
Boon
Years
2004, 2005, 2006, 2007, 2008, 2009, 2010
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Boon
Generations Covered:
First Generation (M300 Series)
Model Years Covered:
2004, 2005, 2006, 2007, 2008, 2009, 2010
Codes
Chassis Codes:
M300, M301, M310S
👋 Introduction
Market Position
Vehicle Segment:
Subcompact Hatchback / Kei Car Derivative
Competitive Analysis
Key Competitors:
Toyota Yaris (Vitz), Honda Fit (Jazz), Suzuki Swift, Mitsubishi Colt
Key Features
Manual Attributes:
Actual Genuine Factory Manuals (not third-party), Comprehensive Coverage, Detailed Illustrations, Troubleshooting Guide, Printable
Value Proposition
Cost Savings:
Potential to save significant labor costs ($50-$60 per hour) by performing DIY maintenance and repairs.
📋 Manual Details
Coverage Areas
Primary Focus:
North American and Global Markets (where applicable)
Page Count
Estimated Pages:
Extensive (hundreds of pages)
Manual Type
Type:
Factory Service Repair Manual (FSM)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Fuel System, Cooling System, Exhaust System, Emission Control System
Chassis:
Suspension (Front and Rear), Steering System, Brake System, Drive Axles/Differential
Electrical:
Electrical System, Wiring Diagrams, Engine Control System, Lighting, Instrumentation, HVAC Controls
Body Interior:
Body and Chassis, Interior Components, Restraint System (Airbags, Seatbelts)
Procedures Included
Maintenance:
General Maintenance, Periodic Lubrication, Fluid Changes, Filter Replacements
Diagnostics:
Troubleshooting Guides, Diagnostic Procedures for all Systems
Repair Rebuild:
Engine Overhaul, Transmission Repair, Brake Component Replacement, Suspension Component Replacement, Electrical Component Repair
Special Procedures:
Wheel Alignment, Air Conditioning Service, Diagnostic Trouble Code (DTC) Interpretation and Correction
Technical Depth
Depth:
Comprehensive Factory-Level Detail, Step-by-Step Instructions, Exploded Views, Torque Specifications, Schematics, Diagnostic Flowcharts
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
High Resolution, Fully Printable (entire manual or selected pages)
Binding Type
Delivery Method:
Digital Download (Link provided post-payment)
Paper Type
Digital Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Options:
Typically features Daihatsu's K3-VE 1.3L (1298cc) DOHC 16-valve inline-4 engine. May also include 1.0L (997cc) engine variants (e.g., 1KR-FE in some rebadged versions).
Performance
Horsepower 1.3L:
Approximately 86-90 PS (85-89 bhp) at 6000 rpm (exact figures may vary by market and specific configuration).
Torque 1.3L:
Approximately 120-125 Nm (89-92 lb-ft) at 3200-3400 rpm (exact figures may vary).
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI)
Engine Management
ECU:
Engine Control Unit (ECU) with diagnostic capabilities, covered in detail with wiring diagrams.
🔧 Transmission
Standard
Transmission Options:
Often equipped with a 4-speed automatic transmission. Manual transmission options (e.g., 5-speed manual) may also be available depending on the market and trim.
Optional
Cvt Availability:
While not explicitly mentioned, some subcompacts of this era offered CVT transmissions. The manual would clarify specific availability.
Features
Drivetrain:
Front-Wheel Drive (FWD). All-Wheel Drive (AWD) variants may exist for specific markets.
📐 Dimensions
Exterior
Body Style:
5-door Hatchback
Length:
Approximately 3620 mm (varies slightly by specific model configuration)
Width:
Approximately 1665 mm (varies slightly by specific model configuration)
Height:
Approximately 1530 mm (varies slightly by specific model configuration)
Weights
Curb Weight:
Approximately 900-1000 kg (depending on engine and transmission)
🛡️ Safety Features
Ratings
Jncaps Ratings:
Specific crash test ratings (e.g., JNCAP) would be detailed in regional documentation, but the manual would cover the underlying safety systems.
Active Features
Braking System:
Front ventilated discs, rear drum brakes (typical configuration). ABS and EBD may be optional or standard depending on trim and market.
Passive Features
Restraint System:
Front airbags (driver and passenger), seatbelt pretensioners, ISOFIX child seat anchors.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player. Manual covers basic operation and potential troubleshooting for audio components.
Driver Assistance
ABS Ebd:
Anti-lock Braking System (ABS) and Electronic Brake-force Distribution (EBD) may be available, covered in the brake system and electrical sections.
Connectivity
Wiring Diagrams:
Detailed wiring diagrams are a key feature of the manual, crucial for diagnosing and repairing electrical issues related to any onboard technology.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type. Manual provides specific recommendations.
Spark Plug Replacement:
Varies by spark plug type (standard vs. iridium). Refer to manual for specific mileage intervals.
Fluid Specifications
Engine Oil Viscosity:
Likely 5W-30 or 10W-30, API SG or higher (confirm specific grade and API rating in manual).
Coolant Type:
Ethylene glycol-based, long-life coolant (e.g., Toyota Super Long Life Coolant or equivalent). Manual specifies type and capacity.
Transmission Fluid Type:
Automatic Transmission Fluid (ATF) specific to Daihatsu/Toyota. Manual will specify the exact Toyota Genuine ATF type.
Known Issues
Common Wear Items:
Suspension components (bushings, links), brake pads/rotors, exhaust system components, and potential for minor electrical gremlins as vehicles age.
Engine Performance:
While generally reliable, carbon buildup in the intake system or on valves can occur over time, affecting performance. Manual provides cleaning procedures.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is known for its small, fuel-efficient, and reliable vehicles, often focusing on the kei car segment and compact car market.
Model Evolution
Boon Positioning:
The Boon was designed as a practical and spacious subcompact hatchback, often sharing platforms or components with Toyota models (e.g., Passo).
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Specific awards would depend on market reception and regional safety tests; the manual focuses on the technical implementation of safety features.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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