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Daihatsu

Daihatsu Altis 2002-2006 Service Repair Manual

Daihatsu Altis 2002-2006 Service Repair Manual

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Vehicle data plateRef 205014
Brand
Daihatsu
Vehicle
Cars
Models covered
Altis
Years
2002, 2003, 2004, 2005, 2006
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Altis
Model Generation:
Second Generation (E120 Platform - Specific to Altis variant)
Production Years Covered:
2002, 2003, 2004, 2005, 2006
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts and professional mechanics seeking to maintain and repair their Daihatsu Altis.
Competitive Analysis
Advantage Over Paper:
More affordable, convenient to access, portable across devices, and printable on-demand compared to traditional paper manuals.
Key Features
Completeness:
Complete official full factory service repair manual for all styles.
Usability:
Easy to use, step-by-step instructions, visual aids (photos and illustrations).
Cost Effectiveness:
Inexpensive way to keep the vehicle working properly, saving money on mechanic fees.
Accessibility:
Compatible with all Windows and Mac operating systems, accessible on PCs, laptops, smartphones, and tablets via web browser.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Secondary Coverage:
General Maintenance, Troubleshooting, Diagnostics, Electrical Systems, Bodywork, Chassis Components
Page Count
Estimated Page Count:
Hundreds of pages (specific number not provided, but described as substantial)
Manual Type
Type:
Factory Service Repair Manual (FSM)
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Service And Repair:
Complete engine disassembly, assembly, diagnostics, component replacement, and overhaul procedures for all engine variants.
Transmission Service And Repair:
Detailed instructions for manual and automatic transmission service, repair, overhaul, and fluid management.
Brake System:
Service, inspection, repair, and component replacement for hydraulic and mechanical braking systems, including ABS if equipped.
Electrical System:
Comprehensive coverage of all electrical components, circuits, fuses, relays, and diagnostic procedures.
Wiring Diagrams:
Detailed, color-coded wiring schematics for all vehicle systems to aid in diagnosis and repair.
Suspension And Steering:
Repair and maintenance for suspension components (shocks, struts, bushings, ball joints), steering system (rack and pinion, power steering).
Fuel System:
Service for fuel injection systems, fuel pumps, injectors, lines, and fuel tanks.
Cooling System:
Maintenance and repair of radiators, coolant pumps, thermostats, hoses, and fans.
Emission Control System:
Information on emission control components, catalytic converters, exhaust systems, and related diagnostics.
HVAC System:
Service and repair of heating, ventilation, and air conditioning (HVAC) systems, including refrigerant handling.
Chassis And Body:
Procedures for chassis repair, body panel alignment, interior trim, and exterior component replacement.
Restraint System:
Information on airbags, seatbelts, and related safety systems.
Differential And Drive Axles:
Service and repair for drivetrain components, including differentials and drive axles.
Procedures Included
General Maintenance:
Routine maintenance tasks such as oil changes, fluid checks, filter replacements, and inspections.
Troubleshooting:
Step-by-step diagnostic guides for identifying and resolving common and complex vehicle issues.
Engine Rebuilding:
Detailed instructions for engine disassembly, cleaning, inspection, machining, and reassembly.
Transmission Overhaul:
Complete guides for disassembling, inspecting, repairing, and reassembling automatic and manual transmissions.
Brake Replacement:
Procedures for replacing brake pads, rotors, calipers, brake lines, and bleeding the brake system.
Suspension Component Replacement:
Detailed steps for replacing shocks, struts, coil springs, control arms, and ball joints.
Electrical Diagnostics:
Guidance on using multimeters, oscilloscopes, and diagnostic scan tools to troubleshoot electrical problems.
Fuel Injector Cleaning And Replacement:
Procedures for servicing fuel injectors, including cleaning and replacement.
Timing Belt Replacement:
Instructions for replacing critical timing components to prevent engine damage.
Body Panel Alignment:
Guidelines for adjusting and aligning body panels for proper fit and finish.
Technical Depth
Depth Of Coverage:
Comprehensive, from basic DIY maintenance to advanced mechanical and electrical repair, suitable for experienced mechanics and dedicated DIYers.
Detail Level:
Step-by-step instructions with hundreds of photos and illustrations guiding through each procedure, based on complete disassembly.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable due to PDF format, enhancing usability.
Print Quality
Printability:
Fully printable, allowing users to print specific pages or the entire manual.
Binding Type
Binding:
N/A (Digital Format - PDF)
Paper Type
Paper Quality:
N/A (Digital Format - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely Inline-4 (I4) gasoline engine(s). Specific displacement not provided, but common for this era/segment might include 1.8L or 2.0L.
Performance
Horsepower Range:
Estimated 120-140 hp for 1.8L, 140-160 hp for 2.0L (typical for this class and period).
Torque Range:
Estimated 170-180 Nm for 1.8L, 180-200 Nm for 2.0L (typical).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Standard Transmission:
Likely a 4-speed automatic transmission.
Optional
Optional Transmission:
A 5-speed manual transmission may have been available on certain trims or markets.
Features
Transmission Fluid Type:
Refer to manual for specific ATF type (e.g., Dexron III/Mercon or equivalent).
📐 Dimensions
Exterior
Body Styles:
Sedan
Weights
Curb Weight Estimate:
Approximately 1200-1350 kg (depending on engine and trim).
🛡️ Safety Features
Ratings
Crash Test Information:
Specific crash test ratings for the 2002-2006 Daihatsu Altis are market-dependent and may require specific regional data. Manual will likely detail structural integrity and safety component design.
Active Features
ABS:
Anti-lock Braking System (ABS) likely available as an option or standard on higher trims.
Passive Features
Airbags:
Front airbags for driver and passenger likely standard. Side airbags may be optional.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM radio with CD player or cassette player. Higher trims may feature improved speaker systems.
Driver Assistance
Cruise Control:
Likely available on higher trim levels.
Connectivity
Auxiliary Input:
Unlikely to be standard; may have been an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions (refer to manual for exact recommendation).
Transmission Fluid Change:
Recommended every 40,000-80,000 km for automatic transmissions (refer to manual for specific interval).
Coolant Change:
Typically every 2-5 years or 50,000-100,000 km (refer to manual for exact specification).
Fluid Specifications
Engine Oil Viscosity:
Commonly 5W-30 or 10W-30 synthetic or semi-synthetic oil (verify with manual).
Coolant Type:
Ethylene glycol-based antifreeze (typically green or orange, verify with manual).
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), brake pads, clutch wear (if manual transmission), exhaust system components.
Engine Performance Notes:
Potential for minor oil leaks from valve cover gaskets or seals over time. Ignition system components (spark plugs, coils) are routine maintenance items.
📚 Vehicle History
Brand Heritage
Brand Focus:
Daihatsu is known for producing compact and fuel-efficient vehicles, often with a reputation for reliability and value.
Model Evolution
Platform Basis:
The Daihatsu Altis is a rebadged Toyota Corolla Altis for certain markets, sharing platform components and often engine options with the Corolla.
Production
Manufacturing Location:
Likely manufactured in various Daihatsu or Toyota plants, often in Japan and other Asian markets.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Specific awards for the Daihatsu Altis model between 2002-2006 are not widely documented in global automotive press, as it was often a regional model or rebadged version of a more prominent vehicle (Corolla).

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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