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Chrysler Dodge

2002 Chrysler Dodge RS RG Town & Country Caravan and Voyager Service Repair Manual

2002 Chrysler Dodge RS RG Town & Country Caravan and Voyager Service Repair Manual

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Vehicle data plateRef 289448
Brand
Chrysler Dodge
Vehicle
Cars
Models covered
Caravan, Chrysler, RG, RS, Town & Country, Town and Country, Voyager
Years
2002
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Chrysler/Dodge
Model:
Town & Country / Caravan / Grand Caravan / Voyager / Grand Voyager
Chassis Code:
RS/RG
Model Year:
2002
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, and owners seeking detailed repair information.
Competitive Analysis
Value Proposition:
Provides extensive repair and maintenance data, empowering users to service their vehicles and save on labor costs.
Key Features
Unique Selling Points:
Instant download, printable pages, high-quality diagrams, comprehensive model and engine coverage.
📋 Manual Details
Coverage Areas
Models Covered:
Chrysler Town & Country (FWD & AWD), Dodge Caravan/Grand Caravan (FWD), Chrysler Voyager/Grand Voyager (FWD & AWD, LHD & RHD)
Page Count
Estimated Page Count:
Refer to specific digital manual length, typically 1500-3000+ pages for full service manuals.
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain Systems:
Engine mechanical, fuel system, ignition system, emissions control, exhaust system, cooling system, automatic transmission.
Chassis Systems:
Suspension (front & rear), steering, brakes (front & rear, ABS), driveline, differential, tires & wheels.
Body And Electrical Systems:
Body (exterior & interior), frame & bumpers, heating & air conditioning, audio system, chime/buzzer, electronic control modules (ECMs), horn, instrument cluster, lamps, message systems, power systems (windows, locks, mirrors), restraints (airbags), speed control, vehicle theft security, wipers/washers, wiring diagrams.
Procedures Included
Diagnostic Procedures:
Troubleshooting guides, symptom analysis, diagnostic trouble codes (DTCs), electrical system diagnostics, component testing.
Maintenance Procedures:
Scheduled maintenance, lubrication, fluid changes, filter replacements, belt inspections/replacements, tune-up procedures.
Repair Procedures:
Component removal and installation, rebuild procedures (engine, transmission), adjustments, calibration.
Technical Specifications:
Torque specifications, clearances, fluid capacities, part numbers, electrical schematics, component data.
Technical Depth
Depth Of Coverage:
Comprehensive; covers basic maintenance to major repairs and diagnostics.
📊 Manual Specifications
File Format
Print Quality:
High quality, printable pages.
Searchability:
Likely searchable text within the PDF format.
Binding Type
Binding Type:
Digital Download (PDF), no physical binding.
Paper Type
Paper Type:
Not Applicable (Digital).
Compatibility
Operating Systems:
All versions of Windows & Mac.
Requirements
Software Requirements:
Adobe PDF Reader.
⚙️ Engine Specifications
Primary Engine
Available Engines:
2.4L 4-cylinder (16-Valve Gasoline DOHC MPI), 3.3L 6-cylinder (Gasoline SMPI), 3.8L 6-cylinder (Gasoline SMPI), 3.3L 6-cylinder (Ethanol Flex Fuel), 2.5L 4-cylinder (16 Valve Turbo Diesel).
Performance
2.4L DOHc:
Estimated 150 HP @ 5200 RPM, 160 lb-ft torque @ 4000 RPM (MPI - Multi-Point Injection).
3.3L V6 Smpi:
Estimated 180 HP @ 5000 RPM, 205 lb-ft torque @ 3200 RPM (SMPI - Sequential Multi-Point Injection).
3.8L V6 Smpi:
Estimated 200 HP @ 5200 RPM, 240 lb-ft torque @ 3600 RPM (SMPI - Sequential Multi-Point Injection).
Fuel System
Fuel Delivery 2.4L:
Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI).
Fuel Delivery V6:
Electronic Fuel Injection (EFI) with Sequential Multi-Point Injection (SMPI).
Flex Fuel Capability:
3.3L V6 Flex Fuel variant available for E85 compatibility.
Turbo Diesel Fuel System:
Turbocharged Diesel injection system for the 2.5L engine.
🔧 Transmission
Standard
Automatic Transmission Standard:
Typically the 4-speed automatic transmission (e.g., 41TE/42LE family) for gasoline engines.
Optional
Transmission Options:
FWD and AWD variants available, transmission specifics may differ.
Features
Transmission Fluid Specification:
ATF+4 (Automatic Transmission Fluid Type 9602) or equivalent.
📐 Dimensions
Exterior
Body Styles:
Minivan, Long Wheelbase Minivan (Grand variants).
Weights
Curb Weight:
Varies by configuration, typically 3800-4500 lbs (1724-2041 kg).
🛡️ Safety Features
Ratings
NHTSA Ratings 2002:
Refer to official NHTSA archives for specific crash test ratings for the 2002 model year.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) across most models.
Passive Features
Airbags:
Front airbags for driver and passenger; optional side airbags may be available.
💡 Technology Features
Infotainment
Audio Systems:
Various factory radio options including AM/FM, cassette, CD players, and optional premium sound systems with amplifiers.
Driver Assistance
Cruise Control:
Standard Speed Control (Cruise Control) across most trims.
Connectivity
Remote Keyless Entry:
Available remote keyless entry system for door locks and potentially power liftgate.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions and oil type used. Consult the manual for exact recommendations.
Transmission Fluid Change:
Recommended every 30,000-60,000 miles (48,000-96,000 km), or as specified by the manual, especially under severe service.
Spark Plug Replacement 2.4L:
Approximately every 60,000-100,000 miles (96,000-160,000 km) for platinum or iridium plugs. Check manual for specific plug type and interval.
Spark Plug Replacement V6:
Typically 60,000-100,000 miles (96,000-160,000 km) for long-life plugs. Refer to manual for specific recommendations.
Fluid Specifications
Engine Oil Specification Gasoline:
SAE 5W-30 or 5W-40, API certified. Consult manual for precise viscosity and certification requirements based on temperature.
Engine Oil Specification Diesel:
Consult manual for specific diesel engine oil grade (e.g., 15W-40 or 10W-30) and API classification (e.g., CI-4 or CH-4).
Coolant Specification:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, typically HOAT or OAT type, P/N 05103531AA or equivalent, mixed 50/50 with distilled water.
Known Issues
Common Powertrain Issues:
Transmission solenoid issues, intake manifold gasket leaks (especially on older V6 engines), oil filter housing leaks, EGR valve clogging (2.4L).
Common Chassis Issues:
Suspension component wear (ball joints, tie rod ends), rear axle bearing noise, brake wear, power sliding door mechanism issues.
Common Electrical Issues:
Instrument cluster failure (especially odometer), power window motor failures, radiator fan control module issues, intermittent electrical gremlins.
📚 Vehicle History
Brand Heritage
Minivan Pioneering:
Chrysler and Dodge are credited with popularizing the minivan segment in North America with earlier models like the original Caravan/Voyager.
Model Evolution
Third Generation:
The 2002 model falls within the third generation (1996-2000) and potentially the initial phase of the fourth generation (2001-2007), depending on specific platform updates for the model year. The RS/RG designation points to this era.
Production
Manufacturing Locations:
Primarily manufactured in North America, including plants in Canada and the United States.
🏆 Awards & Recognition
Recognitions
Class Leadership:
Chrysler/Dodge minivans have historically been segment leaders and often received accolades for practicality and innovation in the minivan category.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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