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Can Am

BRP CAN AM OUTLAndER 500 650 800 MAX XT RENEGADE 500 800 Service Repair Manual 2007-2008

BRP CAN AM OUTLAndER 500 650 800 MAX XT RENEGADE 500 800 Service Repair Manual 2007-2008

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Vehicle data plateRef 40990
Brand
Can Am
Vehicle
Atv
Models covered
Misc, Motorcycles, OUTLANDER 500, OUTLANDER 650, OUTLANDER 800 MAX XT, RENEGADE 500, RENEGADE 800
Years
2007, 2008
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
BRP (Bombardier Recreational Products)
Model Line:
Can-Am ATV
Specific Models Covered:
Outlander MAX XT, Outlander XT, Renegade
Engine Variants Covered:
500cc, 650cc, 800cc
Codes
Product Code Indicator:
Service Repair Manual Download
Format Code:
PDF
👋 Introduction
Market Position
Segment:
High-performance utility and recreational ATVs
Target Audience:
Enthusiasts, owners requiring in-depth maintenance and repair knowledge
Competitive Analysis
Competitors General:
Polaris Sportsman, Arctic Cat, Yamaha Grizzly
Key Features
Features Of Vehicles:
Robust chassis, powerful Rotax V-twin engines, advanced suspension, XT package (winch, bumper, handguards)
Manual Value Proposition:
Empowers owners with the knowledge to perform complex repairs and maintenance, saving on dealership costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop repair, diagnostics, and maintenance
Electrical Coverage:
Comprehensive electrical diagrams and troubleshooting
Page Count
Estimated Page Count:
300-500 pages (typical for this type of manual, exact count not specified)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Download Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, inspection, repair, and reassembly
Fuel System:
Fuel injection system, fuel pump, injectors, fuel lines
Ignition System:
Ignition coils, spark plugs, CDI unit
Cooling System:
Radiator, fan, coolant, thermostat
Transmission Drivetrain:
CVT system, gearcase, driveshafts, differentials
Suspension Steering:
Front and rear suspension components, steering linkage, power steering (if equipped)
Braking System:
Brake calipers, master cylinders, brake lines, hydraulic systems
Electrical System:
Battery, charging system, lighting, starter, ECU, sensors
Frame Chassis:
Frame inspection, welding repairs, component mounting
Bodywork Plastics:
Panel removal, installation, and minor repairs
Procedures Included
Maintenance:
Oil changes, filter replacements, lubrication, general inspections
Troubleshooting:
Diagnostic procedures for common and uncommon issues
Repair:
Detailed step-by-step repair instructions for all major components
Rebuilds:
Engine and transmission rebuild procedures
Wiring Repairs:
Instructions for diagnosing and repairing electrical wiring harnesses
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Diagnostic Level:
Includes diagnostic flowcharts and sensor data interpretation
Diagrams:
Step-by-step diagrams for all repair procedures
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution, suitable for printing
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine 500
Engine Type:
Rotax V-twin, 4-stroke
Displacement:
499.3 cc (approximate)
Primary Engine 650
Engine Type:
Rotax V-twin, 4-stroke
Displacement:
649.6 cc (approximate)
Primary Engine 800
Engine Type:
Rotax V-twin, 4-stroke
Displacement:
799.9 cc (approximate)
Performance General
Horsepower Range:
40-55 HP (estimated across variants)
Torque Range:
40-50 lb-ft (estimated across variants)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (minimum 87 octane recommended)
Engine Codes Common
Engine Identifier:
Rotax V-Twin (specific engine codes typically found on engine block)
🔧 Transmission
Standard
Type:
CVT (Continuously Variable Transmission) with engine braking
Drive Modes:
2WD/4WD with Visco-Lok auto-locking front differential
Gear Selection:
High, Low, Neutral, Reverse, Park
Features
Belt Maintenance:
CVT belt inspection, adjustment, and replacement procedures covered
Fluid Type:
Specialized CVT fluid (refer to manual for exact BRP specification)
📐 Dimensions
Exterior Outlander Max
Length:
Approx. 94 in. (238.8 cm)
Width:
Approx. 46 in. (116.8 cm)
Height:
Approx. 45 in. (114.3 cm)
Wheelbase:
Approx. 59 in. (149.9 cm)
Weights Outlander Max
Dry Weight:
Approx. 671 lbs (304 kg)
Towing Capacity:
1300 lbs (590 kg)
Rack Capacity Front:
120 lbs (54.4 kg)
Rack Capacity Rear:
240 lbs (109 kg)
Exterior Renegade
Wheelbase:
Approx. 51 in. (129.5 cm)
Weights Renegade
Dry Weight:
Approx. 575 lbs (261 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet ANSI standards where applicable
Active Features
Braking:
Hydraulic disc brakes front and rear
Differential Lock:
Visco-Lok front differential for enhanced traction
Passive Features
Handlebar Protection:
Handguards (standard on XT models)
Lighting:
Halogen headlights, taillight, brake light
Frame Construction:
Tied by SST (Surrounding Spar Technology) frame for rigidity
💡 Technology Features
Infotainment
Display Type:
Digital instrument cluster (speedometer, tachometer, odometer, gear indicator, fuel gauge)
Driver Assistance
Traction Control:
Limited slip differential (Visco-Lok) for 4WD engagement
Connectivity
Charging Port:
DC outlet for accessory charging
Engine Management
ECU:
Engine Control Unit (ECU) for fuel injection and ignition timing management
🔧 Maintenance
Service Intervals Engine Oil
Interval Hours:
Every 100 hours or annually, whichever comes first
Interval Miles:
Every 1000 miles (approximate, hours are primary)
Service Intervals Air Filter
Inspection Interval:
Check every 50 hours, clean/replace as needed
Service Intervals Spark Plug
Replacement Interval:
Every 100 hours or annually
Service Intervals Cvt Belt
Inspection Interval:
Every 50 hours or annually
Fluid Specifications
Engine Oil Type:
SAE 5W-40 Synthetic (refer to manual for BRP P/N: 779165)
Engine Oil Capacity:
Approx. 2.0-2.5 L (refer to manual for exact capacity)
Gearcase Oil Type:
SAE 80W-90 (API GL-4 or GL-5) (refer to manual for BRP P/N: 779177)
Brake Fluid Type:
DOT 4 (refer to manual for BRP P/N: 779241)
Known Issues
Common Wear Item:
CVT belt wear and failure under heavy use.
Common Issue 2:
Front differential (Visco-Lok) engagement and potential premature wear if abused.
Common Issue 3:
Electrical connector corrosion in exposed areas.
Common Issue 4:
Radiator fan failure leading to overheating.
📚 Vehicle History
Brand Heritage
Parent Company:
BRP (Bombardier Recreational Products), a division of Bombardier Inc.
Legacy:
Long history in snowmobiles and personal watercraft, extended into ATVs with Rotax engines.
Model Evolution
Outlander Introduction:
Outlander line introduced in 2002, evolving with engine sizes and features.
Renegade Introduction:
Renegade introduced as a sportier ATV, combining ATV and UTV characteristics, typically starting around 2003.
Production
Manufacturing Location:
Primary manufacturing in Valcourt, Quebec, Canada.
Key Innovation Era:
2007-2008 represents a significant refinement period for BRP ATVs with engine upgrades and chassis improvements.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Can-Am ATVs have consistently received praise for power and handling within the ATV market.
Ratings
Consumer Reviews:
Generally positive for performance, durability, and off-road capability.

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