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Daihatsu

2006 Daihatsu Boon (2nd gen) Service and Repair Manual

2006 Daihatsu Boon (2nd gen) Service and Repair Manual

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$16.99
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Vehicle data plateRef 458004
Brand
Daihatsu
Vehicle
Cars
Models covered
Boon, Boon (2nd gen)
Years
2006
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Boon
Year:
2006
Codes
Generation:
2nd Generation
👋 Introduction
Market Position
Vehicle Segment:
Subcompact hatchback
Target Audience:
Budget-conscious consumers, city dwellers, small families
Competitive Analysis
Key Competitors:
Toyota Yaris (Vitz), Honda Fit (Jazz), Suzuki Swift, Mazda Demio (Mazda2)
Key Features
Manual Benefit:
Enables DIY repairs, reduces reliance on mechanics, cost savings
Manual Advantage:
Vehicle-specific, factory-level detail, digital convenience
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Scope:
All models and all repairs A-Z
Page Count
Estimated Count:
Likely over 1500 pages (typical for comprehensive factory manuals)
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Emission Control, Intake, Exhaust, Cooling, Lube, Ignition, Starting, Charging, Automatic Transmission, Manual Transmission, Clutch, Transfer Case, Propeller Shaft, Drive Shaft, Differential, Axle
Chassis:
Suspension, Tire & Wheel, Brake Control, Brakes, Parking Brake, Steering Column, Power Steering
Body & Electrical:
Air Conditioning, Supplemental Restraint System (SRS), Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter, Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Seat, Engine Hood/Door, Exterior & Interior Electrical, Multiplex/CAN Communication
Procedures Included
Repair Procedures:
Step-by-step instructions for all major and minor repairs and component replacements
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostic Procedures:
Troubleshooting guides, symptom-to-cause analysis, diagnostic trouble codes (DTCs)
Technical Data:
Specifications, tolerances, torque values, wiring schematics, diagrams
Technical Depth
Depth:
Factory-level diagnostic and repair information, suitable for professional technicians and advanced DIYers
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Windows (Vista32/64, XP, ME, 98, NT, 2000) and Mac
Print Quality
Printability:
Fully printable, allowing users to print specific pages or sections
Image Resolution:
High resolution, allowing for image blow-ups and enlarged prints
Binding Type
Binding Description:
Digital (PDF) - no physical binding
Paper Type
Paper Description:
N/A (digital format)
Software Requirements
Reader:
Adobe PDF Reader (free)
Decompression:
Winzip or equivalent (free online)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
K3-VE (1.3L 4-cylinder DOHC VVT-i)
Displacement:
1298 cc (1.3 Liters)
Bore X Stroke:
72.0 mm x 80.5 mm (typical for K3-VE)
Performance
Horsepower Peak:
Approx. 87-90 PS (64-66 kW) @ 6000 rpm (varies slightly by market/tune)
Torque Peak:
Approx. 120-125 Nm (89-92 lb-ft) @ 3200 rpm (varies slightly by market/tune)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Ignition System
Ignition Type:
Electronic Ignition (DIS - Distributorless Ignition System)
Cooling System
Cooling Type:
Water-cooled
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (4AT)
Optional
Transmission Type:
5-speed Manual Transmission (5MT)
Features
Transmission Fluid Type:
Dexron III or equivalent automatic transmission fluid (ATF) (check specific manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 3,640 - 3,830 mm (143.3 - 150.8 in) (varies by body style/trim)
Width:
Approx. 1,660 - 1,690 mm (65.4 - 66.5 in)
Height:
Approx. 1,525 - 1,545 mm (60.0 - 60.8 in)
Wheelbase
Wheelbase:
Approx. 2,430 mm (95.7 in)
Weights
Curb Weight:
Approx. 930 - 1050 kg (2050 - 2315 lbs) (varies by trim and transmission)
Cargo
Cargo Volume:
Moderate for subcompact segment, often with flexible seating arrangements
🛡️ Safety Features
Ratings
Crash Test Ratings:
Likely tested by various regional agencies (e.g., JNCAP in Japan, Euro NCAP in Europe if applicable). Specific ratings require consulting regional databases.
Active Features
ABS:
Available on higher trims, standard on some markets
Ebs:
Electronic Brake-force Distribution (EBD) often paired with ABS
Passive Features
Airbags:
Driver and front passenger airbags standard on most models; side airbags and curtain airbags may be optional or standard on higher trims.
Seat Belts:
Pretensioners and load limiters for front seats, all three-point rear seat belts
Body Structure:
Designed with energy-absorbing crumple zones
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player, often with 2-4 speakers. Higher trims may offer MP3 compatibility or additional speakers.
Navigation:
Rarely standard; typically an aftermarket addition or optional unit on higher trims in specific markets.
Driver Assistance
Cruise Control:
Optional on many models, typically found on higher trim levels.
Parking Sensors:
Occasionally available as an option, especially for rear parking.
Connectivity
Auxiliary Input:
May be available on select models for connecting external audio devices.
Usb Port:
Unlikely to be standard on 2006 models; usually an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change:
Typically 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil type used.
Air Filter Replacement:
Every 15,000-30,000 km (9,000-18,000 miles) or as needed based on inspection.
Spark Plug Replacement:
Iridium spark plugs typically last 100,000 km (60,000 miles); copper plugs require more frequent replacement.
Fluid Specifications
Engine Oil Specification:
API SN/SM/SL/SJ or ILSAC GF-5/GF-4/GF-3. Viscosity typically 0W-20, 5W-20, or 5W-30 (refer to manual for exact recommendation).
Coolant Specification:
Ethylene glycol-based antifreeze, typically red or pink (long-life) coolant. Capacity approx. 4.3 liters.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Specification:
DEXRON II/III ATF or specific power steering fluid (verify in manual).
Known Issues
Common Wear Item:
Air conditioning system refrigerant leaks or compressor issues can occur.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Known for compact, fuel-efficient vehicles and kei cars
Model Evolution
2Nd Gen Introduction:
Introduced in 2004, replacing the first generation.
2Nd Gen Design:
Featured a more modern and rounded design compared to the first generation. Often shared platform with Toyota models (e.g., Toyota Passo).
Production
Production Location:
Primarily manufactured in Japan.
Production Years:
2004-2010 (for the 2nd Generation)
🏆 Awards & Recognition
Recognitions
Awards General:
The Daihatsu Boon (and its Toyota Passo counterpart) often received praise in Japanese consumer surveys for reliability and practicality in the subcompact segment.
J Cap Rankings:
Daihatsu vehicles, including models like the Boon, frequently rank highly in Japanese automotive quality surveys (e.g., J.D. Power Japan's Initial Quality Study).

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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