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Club Car

1986-1991 Club Car DS Gasoline Parts Catalog

1986-1991 Club Car DS Gasoline Parts Catalog

$16.99
$16.99
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Vehicle data plateRef 362822
Brand
Club Car
Vehicle
Other Vehicles
Models covered
DS, DS Gasoline, Golf Carts
Years
1986, 1987, 1988, 1989, 1990, 1991
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Club Car
Model:
DS
Model Variant:
Gasoline
Production Years Covered:
1986, 1987, 1988, 1989, 1990, 1991
Codes
Chassis Code:
DS
👋 Introduction
Market Position
Market Segment:
Golf Carts / Personal Transportation Vehicles
Competitive Analysis
Competitors Manuals:
Competes with OEM parts catalogs and aftermarket service manuals for similar vehicles
Key Features
Key Selling Point:
Instant digital access to specific parts information for a range of model years
User Benefit:
Eliminates the need to protect physical manuals from workshop grime
Technical Resource:
Provides essential data for identification, ordering, and understanding vehicle assemblies
📋 Manual Details
Coverage Areas
Manual Type:
Parts Catalog
Language:
English
Format:
Electronic Downloadable PDF
Source Provider:
MyGreenManuals.com
Delivery Method:
Instant Download
Protection Policy:
Lifetime replacement if lost or damaged
📖 Manual Coverage
Systems Covered
Engine System:
Complete parts identification and breakdown for gasoline engines
Fuel System:
Carburetor, fuel lines, fuel tank, and related components
Lubrication And Cooling System:
Oil pump, filters, lines, and cooling fan/shroud assembly
Transmission Drive Chain Sprockets:
Clutch assembly, drive chain, sprockets, and driven components
Steering System:
Steering wheel, column, tie rods, and kingpins
Shocks Suspension:
Front and rear shock absorbers, springs, and mounting hardware
Body Work:
Body panels, seat assembly, roof, windshield, bumpers, and trim
Intake And Exhaust:
Air filter housing, intake manifold, exhaust muffler, and pipe
Electrical System:
Ignition system components, starter, battery, wiring harnesses, lights, and switches
Frame And Chassis:
Frame components, crossmembers, and mounting points
Braking System:
Mechanical parking brake system components
Wheels And Tires:
Wheel rims, hubs, lug nuts, and tire specifications
Controls And Indicators:
Accelerator pedal, brake pedal, steering column controls, switches
Procedures Included
Parts Identification:
Detailed diagrams and part numbers for all components
Troubleshooting Guidance:
Information to identify correct replacement parts for troubleshooting
Maintenance Part Lookup:
Facilitates routine maintenance by identifying necessary parts
Part Number Reference:
Essential for ordering correct replacement parts
Technical Depth
Technical Depth:
Comprehensive parts catalog for accurate part selection and ordering
Diagram Quality:
High-quality exploded view diagrams crucial for visual identification of parts
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely searchable text-based PDF
Print Quality
Print Quality Recommendation:
High-quality printing recommended for clarity of diagrams
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Gasoline (Specific engine details not provided, but typically small displacement industrial/utility engines)
Performance
Typical Displacement:
Likely 250cc - 350cc range (common for this era)
Typical Horsepower:
Approximately 8-12 HP
Fuel System
Carburetor Type:
Likely a single-barrel carburetor (specific make/model not detailed in product info)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
Variable Speed Drive (VSD) / Automatic Clutch System
Features
Drive Mechanism:
Belt-driven from primary clutch to secondary clutch, then to differential
Gearing:
Continuously Variable Transmission (CVT) behavior
📐 Dimensions
Exterior
Typical Length:
Approx. 90-95 inches
Typical Width:
Approx. 45-50 inches
Typical Height:
Approx. 45-55 inches (to top of seat/steering wheel)
Weights
Typical Dry Weight:
Approx. 400-500 lbs
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic golf car design of the era)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 50-100 operating hours or annually (refer to specific service manual for exact intervals)
Air Filter Replacement:
Inspect regularly, replace as needed based on operating environment
Fuel Filter Replacement:
Inspect periodically, replace if restricted
Drive Belt Inspection:
Inspect for wear and damage during routine maintenance
Fluid Specifications
Engine Oil Type:
API Service SG, SH, SJ or higher; SAE 30W or 10W-30 depending on temperature (refer to manual for specifics)
Engine Oil Capacity:
Approximately 1.0 - 1.5 quarts (specific to engine model)
Clutch Grease Type:
High-temperature grease suitable for CVTs
Known Issues
Common Wear Items:
Drive belt, clutch buttons/rollers, carburetor gaskets, suspension bushings, wheel bearings
Carburetor Issues:
Can become clogged with debris or stale fuel, leading to poor running conditions
Drive System Wear:
Over time, drive belts can stretch and clutches can wear, impacting performance
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
Club Car is a well-established manufacturer of golf cars and utility vehicles.
Model Evolution
Ds Model Significance:
The DS model is a foundational and iconic design in the golf car industry, known for its durability and classic styling.
Production
Production Era Focus:
This catalog specifically covers the late 1980s to early 1990s iteration of the DS model.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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  • Coverage check Not sure it fits? Send the model and VIN before you buy.