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Yamaha

Yamaha BLASTER 200 Service Repair Manual

Yamaha BLASTER 200 Service Repair Manual

$16.99
$16.99
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Vehicle data plateRef 22461
Brand
Yamaha
Vehicle
ATV
Models covered
BLASTER 200, Blaster Models
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Blaster 200
Model Designation:
YFS200
Generation
Generation Identifier:
First Generation (Pre-2003)
Codes
Chassis Code:
YFS200
👋 Introduction
Market Position
Segment:
Sport ATV / Recreational Quad
Target Audience:
Recreational riders, beginners to intermediate ATV enthusiasts, DIY mechanics
Competitive Analysis
Key Competitors:
Honda TRX250X/300EX, Suzuki LT-Z250, Kawasaki KSF250 Mojave
Key Features
Vehicle Highlights:
Lightweight, agile, two-stroke power, simple mechanics, user-friendly for its class
Manual Value Proposition:
Provides dealer-level repair information for DIY maintenance and repairs, saving significant costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for Yamaha Blaster 200
Secondary Coverage:
Maintenance, diagnostics, troubleshooting, component overhaul, electrical systems, chassis components
Page Count
Estimated Page Count:
Refer to actual manual for precise count (typically 300-500 pages for a comprehensive service manual)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine And Powertrain:
Top-end rebuild, bottom-end overhaul, carburetor tuning and repair, cooling system, exhaust system, lubrication system
Chassis And Suspension:
Front and rear suspension, steering system, swingarm assembly, shock absorbers, bearings, bushings
Brakes:
Hydraulic brake system (front and rear), brake caliper service, master cylinder, brake lines, bleeding procedures
Electrical System:
Ignition system, lighting, battery, charging system, starter motor, wiring diagrams, fuses, switches
Fuel System:
Fuel tank, fuel lines, fuel filter, carburetor model specific tuning and jetting
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug service, air filter cleaning/replacement, pre-ride inspections
Troubleshooting:
Diagnostic charts for common issues, symptom-based troubleshooting guides
Component Rebuild:
Detailed step-by-step instructions for engine, transmission, carburetor, and brake component rebuilds
Technical Adjustments:
Carburetor jetting and mixture adjustments, ignition timing, valve clearance (if applicable to 2-stroke design), clutch adjustment
Technical Depth
Diagnostic Capability:
Advanced diagnostics for engine performance, electrical faults, and mechanical issues
Rebuild Level:
Complete engine teardown and rebuild, transmission overhaul, chassis component replacement and overhaul
Special Tools:
Identification of required special tools for specific procedures
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable if digitally created or scanned with OCR
Print Quality
Print Readability:
Designed for clear printing of diagrams, text, and specifications
Binding Type
Binding Suggestion:
Recommended for spiral binding or three-ring binder for ease of use and page turning
Paper Type
Paper Recommendation:
Standard printer paper or heavier stock for durability in a workshop environment
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-Stroke, Reed Valve, Air-Cooled
Displacement:
195cc (11.9 cu. in.)
Bore X Stroke:
66.0 mm x 57.0 mm (2.60 in x 2.24 in)
Compression Ratio:
6.6:1
Cylinder Arrangement:
Single-cylinder, forward-inclined
Performance
Horsepower Approx:
Estimated 15-20 HP (varies with tuning and specific model year)
Torque Approx:
Estimated 14-18 lb-ft (varies)
Fuel System
Carburetor Type:
Teikei Y24P (or similar Mikuni/Keihin variants depending on market/year)
Carburetor Size:
24mm
Fuel Requirement:
Unleaded gasoline (minimum 87 octane)
Oil Mixing:
Pre-mix or Autolube system (check specific model year and manual)
Oil Type Autolube:
Yamaha Genuine 2-Stroke Oil or equivalent API TC, JASO FD rated oil
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual with Reverse
Clutch Type:
Wet Multi-disc
Features
Drive Type:
Chain Drive
Final Drive:
O-ring sealed chain
Gear Ratios:
Refer to manual for specific gear ratios by speed
📐 Dimensions
Exterior
Length:
Approx. 67.3 in (1710 mm)
Width:
Approx. 42.1 in (1070 mm)
Height:
Approx. 40.2 in (1020 mm)
Wheelbase:
Approx. 47.0 in (1195 mm)
Weights
Dry Weight:
Approx. 304 lbs (138 kg)
Fuel Capacity:
Approx. 2.4 gallons (9.0 L)
Oil Capacity:
Refer to manual (autolube tank capacity)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet applicable ANSI/SVIA standards for recreational ATVs (check specific year compliance)
Active Features
Braking System:
Hydraulic disc brakes front and rear
Throttle Limiter:
Adjustable thumb throttle for varying rider skill
Passive Features
Footwells:
Wide, integrated footwells with heel guards
Handlebar Design:
ATV-specific handlebars with padded crossbar
💡 Technology Features
Infotainment
Infotainment System:
None (basic recreational vehicle)
Driver Assistance
Driver Assistance Features:
None (basic recreational vehicle)
Connectivity
Connectivity Options:
None (basic recreational vehicle)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 6 months (refer to manual for exact mileage/hours and condition-based recommendations)
Air Filter Cleaning:
Every 500 km or as needed in dusty conditions
Spark Plug Service:
Inspect every 1000 km, replace as needed. Use Yamaha part # 94701-00366 or equivalent (e.g., NGK BR9ES)
Chain Adjustment:
Check slack every 500 km and adjust as per manual specification (typically 20-30mm)
Fluid Specifications
Engine Oil Type:
Yamaha Genuine 4-Stroke Motor Oil (or SAE 10W-30 API SE, SF, SG or higher)
Engine Oil Capacity:
Approx. 1.2 L (1.3 US qt) without filter change, 1.4 L (1.5 US qt) with filter change. Verify with manual.
Transmission Oil Type:
Yamalube GL-4 Gear Oil SAE 80W
Transmission Oil Capacity:
Refer to manual for exact capacity
Known Issues
Common Wear Items:
Clutch plates, carburetor seals, swingarm bushings, wheel bearings, electrical connectors due to vibration/weather exposure.
Engine Specifics:
Sensitivity to incorrect fuel/oil mixtures, carburation issues if not maintained.
Chassis Maintenance:
Regular greasing of pivot points and suspension components is crucial for longevity.
📚 Vehicle History
Brand Heritage
Parent Company:
Yamaha Motor Company, Japan
Specialization:
Known for performance motorcycles, ATVs, marine products, and musical instruments.
Model Evolution
Introduction Year:
Introduced in 1987
Major Updates:
Significant updates include introduction of reverse gear (often cited for later models), cosmetic changes, and minor engine tuning across its production run.
Production
Production Period:
1987 - 2006 (globally, with some regional variations)
Manufacturing Locations:
Primarily manufactured in Japan and North America.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Blaster 200 was widely popular in the recreational ATV market for its affordability and performance, fostering a strong aftermarket community. Specific awards are not readily available for this type of vehicle.
Ratings
Consumer Satisfaction:
Generally high among its target demographic for reliability and fun factor, provided it is properly maintained.
Certifications
Emissions Standards:
Varies by model year and market; manual will detail specific emissions control systems if applicable.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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