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Volvo

Volvo S60 2007 Workshop Repair Service Manual

Volvo S60 2007 Workshop Repair Service Manual

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$16.99
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Vehicle data plateRef 68291
Brand
Volvo
Vehicle
Cars
Models covered
S60
Years
2007
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Volvo
Model:
S60
Year:
2007
Generation
Platform:
P2 Platform
Codes
Chassis Code:
P24
👋 Introduction
Market Position
Positioning:
Premium compact executive sedan, competing with brands like BMW 3 Series, Audi A4, and Mercedes-Benz C-Class.
Competitive Analysis
Segment:
Luxury Compact Sedan
Key Features
Design Philosophy:
Scandinavian design, focus on safety, comfort, and performance.
Safety Focus:
Renowned for advanced safety features, a cornerstone of Volvo's brand identity.
Value Proposition
Owner Benefit:
Enables DIY repairs and maintenance, saving significant costs and empowering owners with detailed knowledge.
📋 Manual Details
Coverage Areas
Engine Coverage:
All gasoline and diesel engines for the 2007 S60 model line
Trim Coverage:
All trim levels (e.g., Base, Convenience, Sport, Premium, R)
Transmission Coverage:
All manual and automatic transmission types
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine diagnostics, repair, overhaul, cooling system, fuel injection, emission control systems, lubrication, exhaust systems.
Transmission Drivetrain:
Manual and automatic transmission service, repair, troubleshooting, clutch system, differential, drive shafts, axles.
Chassis Suspension Steering:
Front and rear suspension components, steering system (rack and pinion, power steering), wheel alignment specifications, shock absorbers, springs.
Brakes:
Brake system diagnosis, repair, hydraulic system, ABS, EBD, brake pad and rotor replacement, parking brake.
Electrical Electronics:
Complete electrical system coverage, wiring diagrams, fuse box layouts, lighting systems, battery, alternator, starter, power accessories, diagnostic trouble codes (DTCs).
Body Interior:
Body panels, doors, hood, trunk, glass, interior trim, seats, airbags, seat belts, HVAC system, climate control.
Diagnostics Troubleshooting:
Comprehensive troubleshooting guides, diagnostic procedures, fault finding, symptom analysis, intermittent electrical issues.
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes (oil, coolant, brake fluid, transmission fluid), filter replacements, belt inspections, spark plug replacement.
Repair:
Step-by-step repair procedures for all major components and systems, including disassembly, inspection, repair, and reassembly.
Troubleshooting:
Diagnostic flowcharts, common problems and their solutions, specific symptom-based troubleshooting.
Wiring Diagrams:
Detailed electrical wiring diagrams for all circuits and systems, color-coded and clearly labeled.
Technical Depth
Depth:
Professional-level technical detail, covering basic maintenance to complex engine and transmission overhauls, electronic diagnostics, and bodywork repairs.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Printability:
Full Printable (allows printing of specific sections or the entire manual)
Zoom Capability:
Zoom IN/OUT functionality for detailed viewing of diagrams and text
Binding Type
Type:
Digital (Downloadable File)
Paper Type
Format Description:
Electronic document, no physical binding or paper type
Delivery
Method:
Instant Download
Requirements
Software:
Adobe PDF Reader, WinZip (for extraction)
Compatibility:
All Versions of Windows & Mac Operating Systems
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.4L Naturally Aspirated (B5244S4/S5), 2.5L Turbocharged (B5254T2), 2.4L Turbocharged Diesel (D5 - depending on market).
Performance
2.4L Na:
Approx. 168-170 hp, 170 lb-ft torque
2.5L Turbo:
Approx. 208 hp, 236 lb-ft torque
S60R (2.5L Turbo):
Approx. 300 hp, 295 lb-ft torque
Fuel System
Induction:
Multi-point Fuel Injection (MPI) for NA, Electronic Fuel Injection (EFI) with Turbocharging for T models.
Engine Code Examples
Gasoline Naturally Aspirated:
B5244S4
Gasoline Turbocharged:
B5254T2
Diesel Turbocharged:
D5244T4
🔧 Transmission
Standard
Transmission Options:
5-speed Manual (M56), 5-speed Geartronic Automatic (AW55-50SN/AW55-51SN).
Optional
All Wheel Drive:
Optional with 2.5T engine, typically paired with Geartronic automatic transmission (AWD system is Haldex-based).
Features
Geartronic:
Allows manual selection of gears for a more engaging driving experience.
Fluid Specifications
Automatic Transmission Fluid:
Volvo P/N 1161640 (ATF 3309 compliant) - Crucial to use correct fluid type.
Manual Transmission Fluid:
Volvo P/N 1161682 (GFT 570) or equivalent API GL-4 SAE 75W-80 synthetic gear oil.
📐 Dimensions
Exterior
Length:
Approx. 180.0 inches (4572 mm)
Width:
Approx. 70.5 inches (1791 mm)
Height:
Approx. 57.7 inches (1466 mm)
Wheelbase:
Approx. 105.0 inches (2667 mm)
Weights
Curb Weight:
Approx. 3300-3700 lbs (1500-1680 kg) depending on engine and drivetrain
🛡️ Safety Features
Ratings
NHTSA Front Crash:
5-Star (for 2007 model year)
IIHS Side Impact:
Top Safety Pick (for similar model years, indicating excellent performance)
Active Features
Braking:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA).
Stability Control:
Electronic Stability Control (ESC) / Dynamic Stability and Traction Control (DSTC).
Passive Features
Airbags:
Driver and front passenger airbags, front side airbags, full-length inflatable curtain airbags (IC).
Seat Design:
Whiplash Protection System (WHIPS) in front seats.
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems from Dynaudio or Harman Kardon, with CD player, optional satellite radio.
Navigation:
Optional factory-installed GPS navigation system.
Driver Assistance
Cruise Control:
Standard cruise control, adaptive cruise control (ACC) available on some models.
Parking Sensors:
Optional rear parking assist sensors.
Connectivity
Bluetooth:
Optional Bluetooth hands-free system (may require specific trim or accessory).
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500-10,000 miles or annually, whichever comes first (refer to manual for specific engine type).
Timing Belt:
Not applicable for gasoline engines, which use timing chains. Diesel engines (D5) use timing belts and require replacement typically around 70,000-100,000 miles or 7-10 years.
Coolant Flush:
Every 2-3 years or 30,000-45,000 miles.
Fluid Specifications
Engine Oil:
SAE 0W-30 or 5W-30 synthetic oil meeting Volvo VCC 95200352 specification.
Coolant:
Volvo Genuine Coolant (or equivalent) mixed with distilled water at a 50/50 ratio.
Known Issues
Ignition Coils:
Can be prone to failure, leading to misfires and rough running.
Pcv System:
Positive Crankcase Ventilation (PCV) system can become clogged, causing oil leaks and performance issues.
ABS Module:
ABS/Brake control module failure is a known issue, often indicated by ABS warning lights.
Transmission Leaks:
Automatic transmission cooler lines or seals can develop leaks.
📚 Vehicle History
Brand Heritage
Founder Ethos:
Founded on principles of safety, durability, and reliability.
Model Evolution
Generation:
Second generation S60 (2000-2009), with the 2007 model being a facelifted version of the initial P2 platform.
Production
Manufacturing Locations:
Primarily manufactured in Ghent, Belgium and Uddevalla, Sweden.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistently received high safety ratings from IIHS and NHTSA throughout its production run.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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