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Mercury

Mercury Milan Full Service & Repair Manual 2006-2009

Mercury Milan Full Service & Repair Manual 2006-2009

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Vehicle data plateRef 437840
Brand
Mercury
Vehicle
Cars
Models covered
Milan
Years
2006, 2007, 2008, 2009
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Mercury
Model:
Milan
Year:
2006-2009
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, professional mechanics
Competitive Analysis
Value Proposition:
Comprehensive, lifetime access, multi-device compatibility, professional-grade information at a fraction of dealer costs
Key Features
Completeness:
Factory-level service and repair procedures
Accessibility:
Instant download for immediate use
📋 Manual Details
Coverage Areas
Manual Type:
Full Service & Repair Workshop Manual
Language:
English
Format:
PDF Download
Platform Compatibility:
Windows & MAC Computers, Tablets, Smartphones
Usage License:
Unlimited use on multiple devices, lifetime access
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain, Fuel System, Exhaust System
Chassis:
Suspension (Front & Rear), Steering System, Brakes (Front & Rear), Wheels & Tires
Electrical:
Body Electrical System, Powertrain Control Module (PCM), Ignition System, Lighting, Instruments & Gauges, Audio System, HVAC Controls
Body And Trim:
Exterior Body Panels, Doors, Hood, Trunk, Interior Trim, Seats, Glass & Hardware
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Fluid Checks & Replacements, Filter Replacements, Tire Rotation
Repair:
Engine Rebuilds, Transmission Overhauls, Brake System Repairs, Suspension Component Replacement, Electrical Component Diagnosis & Repair, Body Panel Repair
Troubleshooting:
Diagnostic Procedures, Fault Code Interpretation, Symptom-Based Troubleshooting Guides
Diagnostics:
On-Board Diagnostics (OBD-II), Scan Tool Usage, Electrical Circuit Testing
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Illustrations:
Hundreds of detailed photos and exploded diagrams
Instruction Style:
Step-by-step instructions
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Printability:
Full manual or single page printing enabled
Binding Type
Binding:
Digital Download (Not a physical book)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.3L DOHC I-4, 3.0L DOHC V6
Performance
2.3L I-4 Horsepower:
Approximately 156-160 hp (varies by model year/trim)
2.3L I-4 Torque:
Approximately 150-155 lb-ft (varies by model year/trim)
3.0L V6 Horsepower:
Approximately 200-203 hp (varies by model year/trim)
3.0L V6 Torque:
Approximately 205-207 lb-ft (varies by model year/trim)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Delivery:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Transmission Options:
5-speed Manual, 6-speed Automatic
Optional
Drivetrain:
Front-Wheel Drive (FWD)
Features
Automatic Transmission Features:
SelectShift™ Capability (in later models)
📐 Dimensions
Exterior
Length:
Approx. 191.8 inches
Width:
Approx. 72.4 inches
Height:
Approx. 57.4 inches
Wheelbase:
Approx. 107.4 inches
Weights
Curb Weight Min:
Approx. 3,300 lbs (varies by engine/trim)
Curb Weight Max:
Approx. 3,500 lbs (varies by engine/trim)
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
5-Star (where tested/applicable)
NHTSA Front Passenger Impact:
5-Star (where tested/applicable)
IIHS Front Small Overlap Offset:
Good (varies by year, check specific model year ratings)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Traction Control System (TCS)
Electronic Stability Control:
Available (AdvanceTrac)
Passive Features
Airbags:
Frontal Airbags, Side-Curtain Airbags, Front Side Airbags
💡 Technology Features
Infotainment
Infotainment System:
Available SYNC® voice-activated communications and entertainment system (introduced later in the generation).
Audio Options:
AM/FM Stereo, CD Player, MP3 Capability, SiriusXM Satellite Radio (optional).
Driver Assistance
Cruise Control:
Standard Cruise Control
Parking Assist:
Available Rear Parking Sensors
Connectivity
Connectivity Features:
Bluetooth connectivity (with SYNC® system), USB port (with SYNC® system).
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Every 5,000 - 7,500 miles or 6 months, using synthetic blend or full synthetic oil (refer to manual for specific oil type and viscosity).
Engine Air Filter:
Replace every 30,000 miles or as needed based on driving conditions.
Cabin Air Filter:
Replace every 15,000 - 30,000 miles or annually.
Transmission Fluid Automatic:
Inspect every 30,000 miles, replace/flush typically around 100,000 miles (or as per severe service schedule).
Spark Plugs 2.3L:
Typically Iridium, replace around 100,000 miles.
Spark Plugs 3.0L:
Typically Iridium, replace around 100,000 miles.
Fluid Specifications
Engine Oil 2.3L:
SAE 5W-20 (API Service SG or higher, ILSAC GF-3 or higher)
Engine Oil 3.0L:
SAE 5W-20 (API Service SG or higher, ILSAC GF-3 or higher)
Coolant:
Ford Premium Gold Coolant (or equivalent ethylene glycol coolant meeting Ford specification WSS-M97B51-A1)
Transmission Fluid Automatic:
MERCON® V Automatic Transmission Fluid (ATF)
Brake Fluid:
DOT 3 Brake Fluid
Known Issues
Engine Mounts:
Premature wear and failure of engine mounts, especially on the 3.0L V6, leading to vibration.
Transmission Shifting:
Occasional rough shifting or delayed engagement in automatic transmissions.
Power Steering Pump:
Leaking or noisy power steering pumps.
Fuel Pump Module:
Potential failure of the fuel pump control module.
📚 Vehicle History
Brand Heritage
Brand:
Mercury was a division of Ford Motor Company, known for stylish and sporty vehicles.
Model Evolution
Platform:
Based on Ford's CD3 platform, shared with Ford Fusion and Mercury Milan.
Generation:
First and only generation of the Mercury Milan (2006-2009).
Production
Production Period:
2005-2009 (model years 2006-2009)
Manufacturing Location:
Hermosillo, Mexico
Brand Discontinuation:
Mercury brand was discontinued by Ford in 2011.
🏆 Awards & Recognition
Recognitions
Safety Award Example:
Top Safety Pick by IIHS for certain model years (verify specific year).

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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