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Ford

Ford FOCUS 2006-2011 Workshop Service Repair Manual

Ford FOCUS 2006-2011 Workshop Service Repair Manual

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Vehicle data plateRef 584870
Brand
Ford
Vehicle
Cars
Models covered
FOCUS
Years
2006, 2007, 2008, 2009, 2010, 2011
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
Ford
Model:
Focus
Generation Covered:
Second Generation (Mk2)
Production Years Covered:
2006-2011
Codes
Platform:
Ford Global C Platform (Europe/Asia/Australia), Ford Focus (North America)
👋 Introduction
Market Position
Segment:
Compact Car (C-segment)
Reputation:
Known for good driving dynamics, practicality, and a wide range of engine options.
Competitive Analysis
Key Competitors:
Volkswagen Golf, Honda Civic, Toyota Corolla, Opel Astra, Mazda 3, Hyundai i30.
Key Features
Design Philosophy:
Kinetic Design language, emphasizing dynamism and athleticism.
Body Styles Offered:
3-door hatchback, 5-door hatchback, 4-door sedan, 5-door wagon (Estate/Turnier).
Target Audience:
Families, young professionals, individuals seeking a versatile and engaging compact car.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Regions Covered:
Global (with specific regional variations noted where applicable for North America, Europe, etc.)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Comprehensive Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
All gasoline and diesel variants including Duratec, Duratorq TDCi, EcoBoost (early versions), engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control, starting and charging systems.
Transmission:
Manual transmissions (MTX75, IB5), Automatic transmissions (4F27E, 4HP20, 6F35 - specific to regions), clutch system, drive axles, CV joints.
Brakes:
Front and rear brake systems, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), DSC (Dynamic Stability Control), brake fluid, hydraulic lines, parking brake.
Suspension:
Front MacPherson struts, rear multi-link independent suspension, springs, shock absorbers, control arms, anti-roll bars, steering knuckles, wheel bearings.
Steering:
Electric Power Assisted Steering (EPAS) or Hydraulic Power Steering (HPS), steering column, steering rack, tie rod ends, power steering fluid.
Electrical:
Battery, charging system, starter motor, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, Body Control Module (BCM), Powertrain Control Module (PCM), instrument cluster, switches, sensors.
HVAC:
Air conditioning system (compressor, condenser, evaporator, refrigerant), heating system, blower motor, climate control modules, cabin air filter.
Body:
Body shell, doors, hood, trunk/tailgate, bumpers, exterior trim, interior trim, glass, mirrors, locking mechanisms.
Restraints:
Airbag system (SRS), seat belts, seat belt pre-tensioners, airbag control module.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes (oil, coolant, brake, transmission, power steering), filter replacements (oil, air, cabin, fuel), spark plug replacement, belt replacement, brake pad/rotor service, tire rotation.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), fault finding for all major systems, intermittent fault diagnosis.
Repair:
Engine overhaul, transmission rebuilds, brake caliper replacement, suspension component replacement, steering rack repair/replacement, electrical component testing and replacement, body panel repair, HVAC system repair.
Installation:
Component installation, accessory fitting (e.g., tow bars, specific audio systems), sensor replacement, module programming (where applicable).
Specifications:
Torque specifications for all fasteners, diagnostic parameter specifications, alignment specifications, fluid capacities and types.
Technical Depth
Depth:
Comprehensive. Covers from routine maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Searchable text for quick information retrieval
Print Quality
Quality:
High-resolution, printable pages
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Software Requirements
Software:
Adobe Acrobat Reader or compatible PDF viewer
⚙️ Engine Specifications
Primary Engine
Engine Family 1:
Duratec (Gasoline)
Engine Displacement 1:
1.6L (1596 cc)
Engine Variants 1:
8-valve (Zetec-SE), 16-valve (Ti-VCT)
Engine Power 1:
90 PS (66 kW) to 115 PS (85 kW)
Engine Torque 1:
145 Nm to 155 Nm
Engine Family 2:
Duratec (Gasoline - higher performance)
Engine Displacement 2:
2.0L (1999 cc)
Engine Power 2:
145 PS (107 kW)
Engine Torque 2:
185 Nm
Engine Family 3:
Duratec ST/RS (Performance Gasoline)
Engine Displacement 3:
2.5L (2522 cc) Turbocharged
Engine Power 3:
225 PS (ST) to 305 PS (RS)
Engine Torque 3:
320 Nm (ST) to 440 Nm (RS)
Engine Family 4:
Duratorq TDCi (Diesel)
Engine Displacement 4:
1.6L (1560 cc) / 1.8L (1753 cc) / 2.0L (1997 cc)
Engine Power 4:
90 PS to 136 PS (depending on variant)
Engine Torque 4:
215 Nm to 320 Nm (depending on variant)
Fuel System
Fuel Injection Gasoline:
Multi-point Fuel Injection (MPI) or Sequential Electronic Fuel Injection (SEFI)
Fuel Injection Diesel:
Common Rail Direct Injection (CRDi)
Performance
Emission Standards:
Euro IV (primarily), some later models Euro V
🔧 Transmission
Standard
Manual Transmission:
5-speed IB5 manual, 6-speed MTX75 manual (on some diesel and performance models)
Optional
Automatic Transmission:
4-speed automatic (4F27E), 6-speed Powershift DCT (later models, regional availability)
Features
Clutch Type:
Hydraulically operated single dry plate clutch
AWD Availability:
Limited, primarily on performance models (Focus RS)
📐 Dimensions
Exterior
Length:
Approx. 4340 mm (Hatchback) to 4500 mm (Wagon)
Width:
Approx. 1840 mm (excluding mirrors)
Height:
Approx. 1490 mm (Hatchback) to 1500 mm (Wagon)
Wheelbase:
Approx. 2640 mm
Weights
Curb Weight:
Approx. 1250 kg to 1450 kg (depending on engine and body style)
Gross Vehicle Weight:
Varies by model, typically around 1850 kg - 2050 kg
Cargo
Cargo Volume Hatchback:
Approx. 385 liters (seats up), 1260 liters (seats down)
Cargo Volume Wagon:
Approx. 475 liters (seats up), 1510 liters (seats down)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for most models in this generation)
Active Features
ABS:
Standard on most models
Esp:
Optional on lower trims, standard on higher trims and performance models (often labeled DSC or ESP)
Traction Control:
Standard with ESP/DSC
Passive Features
Airbags:
Frontal airbags for driver and passenger, side airbags, curtain airbags (optional on some trims)
Seat Belts:
3-point seat belts with pre-tensioners and load limiters
Child Seat Anchors:
ISOFIX mounting points
💡 Technology Features
Infotainment
Audio Systems:
Ford CD 13, CD 6000, Sony CDX systems with AM/FM, CD player, optional MP3 playback and steering wheel controls.
Navigation:
Optional integrated DVD-based navigation systems available on higher trims and post-facelift models.
Driver Assistance
Cruise Control:
Available as standard on many trims or as an option.
Parking Assistance:
Optional front and rear parking sensors available.
Connectivity
Bluetooth:
Optional Bluetooth hands-free system available, often integrated with the audio unit.
Usb Aux:
Auxiliary input jack commonly standard, USB ports became more prevalent on later facelifted models.
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first (refer to manual for specific engine).
Oil Change Interval Diesel:
Typically every 12,500 miles (20,000 km) or 12 months, whichever comes first (refer to manual for specific engine).
Spark Plug Replacement:
Varies by engine type, e.g., 60,000 miles (96,000 km) for standard Duratec, 100,000 miles (160,000 km) for iridium plugs.
Timing Belt Replacement:
Not applicable to most Duratec gasoline engines (chain-driven). Duratorq TDCi diesel engines typically use timing belts with intervals around 100,000-120,000 miles (160,000-192,000 km).
Fluid Specifications
Engine Oil Specification:
Ford WSS-M2C913-A/B/C (for most gasoline and diesel engines), 5W-30 or 0W-30 viscosity grade recommended.
Coolant Specification:
Ford Super Plus Premium Coolant (Orange/Pink) or equivalent G12/G12+ specification, typically a 50/50 mix with deionized water.
Brake Fluid Specification:
DOT 4, Ford WSS-M6C65-A1 or equivalent.
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or 75W-80 (specific to gearbox model).
Transmission Fluid Automatic:
Mercon V (for 4F27E), WSS-M2C936-A (for Powershift DCT) - consult manual for exact type and capacity.
Power Steering Fluid:
Ford WSS-M2C204-A2 (for EPAS) or ATF (for HPS) - check specific model.
Known Issues
Common Issue 1:
DPF (Diesel Particulate Filter) regeneration issues on diesel models, especially with short journeys.
Common Issue 2:
Rear wheel bearing premature wear.
Common Issue 3:
Clutch release bearing noise or failure on manual transmissions.
Common Issue 4:
Early models may exhibit issues with the electric power steering (EPAS) column or motor.
Common Issue 5:
Corrosion, particularly on wheel arches, sills, and rear tailgate on older examples.
📚 Vehicle History
Brand Heritage
Ford Legacy:
Ford has a long history of producing popular and reliable compact cars, building on the success of models like the Escort.
Model Evolution
Focus Mk2 Development:
The second generation Focus was a significant evolution from the Mk1, introducing new platforms, updated styling, and a wider range of technologies and powertrains.
Facelift:
Received a significant facelift in late 2007 (for the 2008 model year), featuring revised styling (exterior and interior), updated powertrains, and new technologies like PowerShift transmission.
Production
Manufacturing Locations:
Key plants included Saarlouis (Germany), Valencia (Spain), Wayne (USA), St. Petersburg (Russia), Nanjing (China), and others globally.
Key Variants:
Focus ST (performance hatchback), Focus RS (high-performance hatchback).
🏆 Awards & Recognition
Recognitions
European Car Of The Year Nominee:
The second generation Focus was a strong contender in the compact car segment and received numerous positive reviews.
Performance Variants Accolades:
Focus ST and RS models received critical acclaim for their driving dynamics and performance.

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