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Chevrolet

Chevrolet Chevy Volt Electric Car 2012-2013 Service Manual

Chevrolet Chevy Volt Electric Car 2012-2013 Service Manual

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Vehicle data plateRef 87856
Brand
Chevrolet
Vehicle
Cars
Models covered
Chevy Volt, Volt
Years
2012, 2013
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Volt
Model Generation:
First Generation
Model Years:
2012-2013
Vehicle Type:
Extended Range Electric Vehicle (EREV)
Powertrain Type:
Electric Drive with Gasoline Range Extender
👋 Introduction
Market Position
Market Segment:
Pioneering compact EREV, luxury sedan segment
Competitive Analysis
Primary Competitors:
Nissan Leaf (BEV), Fisker Karma (EREV), later Plug-in Hybrid models
Key Features
Unique Selling Proposition:
Extended electric range, efficient gasoline range extender, innovative powertrain
Target Audience:
Environmentally conscious consumers, early adopters of EV technology
Technology Introduction
Powertrain Innovation:
First mass-produced EREV from a major automaker
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
Yes
Specific Models Covered:
Chevrolet Volt 2012, Chevrolet Volt 2013
Page Count
Estimated Page Count:
Extensive (exact count not specified, but implied to be comprehensive)
Manual Type
Manual Type:
Service and Repair Manual
Origin:
Factory Original Equivalent
Language
Language:
English
Format
File Format:
PDF Download
Compatibility:
All Versions of Windows & Mac
Software Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Powertrain:
Includes electric drive unit, battery system, range-extending engine (1.4L ECOTEC)
Chassis:
Suspension, steering, brakes (including regenerative braking system)
Electrical System:
High-voltage battery management, charging system, infotainment, body control modules, lighting, wiring diagrams
Body And Interior:
Body panels, trim, seating, HVAC system
Fuel System:
Range extender engine fuel delivery and control
Procedures Included
Routine Maintenance:
Oil changes (for range extender), filter replacements, battery coolant checks, tire rotations
Diagnostic Troubleshooting:
System-specific diagnostic flowcharts and symptom analysis
Repair And Replacement:
Detailed step-by-step instructions for component removal, repair, and installation
Special Procedures:
High-voltage system safety protocols, battery pack servicing, electric motor diagnostics
Technical Depth
Depth Of Information:
Detailed, suitable for professional technicians and advanced DIY enthusiasts
Diagrams And Illustrations:
Includes diagrams, schematics, and exploded views
Torque Specifications:
Provided for critical fasteners
Electrical Schematics:
Comprehensive wiring diagrams included
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (typical for quality PDFs)
Zoom Capability:
Excellent, zoomable on computer
Print Quality
Print Recommendation:
Printable for physical copy
Binding Type
Binding Type:
Digital (PDF Download)
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder (Range Extender)
Displacement:
1.4 Liters (1398 cc)
Engine Code:
LUV (1.4L ECOTEC)
Performance
Range Extender Horsepower:
84 hp @ 4800 rpm
Range Extender Torque:
96 lb-ft @ 3400 rpm
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Management
ECU Part Number Example:
13580097 (example, specific ECU may vary)
Emission Control
Emission System:
Catalytic Converter, On-Board Diagnostics (OBD-II)
🔧 Transmission
Standard
Transmission Type:
Electric Drive Transmission (EDT)
Transmission Gears:
Single Speed (for electric motor)
Features
Regeneration Control:
Integrated regenerative braking system
Fluid Specification
Electric Drive Transmission Fluid Type:
Dexron VI Automatic Transmission Fluid (ATF) or equivalent (specific type might vary based on GM specs)
📐 Dimensions
Exterior
Length:
170.0 inches
Width:
70.7 inches
Height:
56.4 inches
Wheelbase:
106.1 inches
Weights
Curb Weight:
Approximately 3,600 - 3,700 lbs
Gross Vehicle Weight Rating Gvwr:
Approximately 4,500 lbs
Cargo
Cargo Volume Rear Seats Up:
15.1 cu ft (trunk), 10.6 cu ft (rear cargo area behind front seats)
Cargo Volume Rear Seats Folded:
30.0 cu ft (total)
🛡️ Safety Features
Ratings
NHTSA Overall Safety Rating:
5 Stars (for 2012-2013 models, where applicable)
Active Features
Braking System:
Four-wheel disc brakes with ABS, regenerative braking
Traction Control:
Standard Traction Control (TC)
Stability Control:
Standard Electronic Stability Control (ESC)
Passive Features
Airbags:
Frontal, side-impact, curtain, knee airbags
Seatbelts:
Three-point seatbelts with pretensioners
Safety Structure
Body Structure:
High-strength steel safety cage
💡 Technology Features
Infotainment
Infotainment System:
Chevrolet MyLink infotainment system
Display Size:
7-inch color touchscreen
Connectivity Features:
Bluetooth, USB connectivity, available navigation
Driver Assistance
Driver Information Center:
Advanced display showing energy usage, EV range, regenerative braking status
Parking Assistance:
Rearview camera (available/standard depending on trim)
Connectivity
Charging Status Indicators:
Visual and audible cues for charging status and completion
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (for range extender)
Engine Air Filter Replacement:
Inspect every 15,000 miles, replace as needed (or per manual)
Cabin Air Filter Replacement:
Inspect every 15,000 miles, replace annually or as needed
Coolant Replacement Battery System:
Check coolant level regularly, replacement interval typically specified in the manual (often longer than traditional coolant)
Fluid Specifications
Engine Oil Specification:
SAE 0W-30 Full Synthetic (GM dexos1® or equivalent)
Engine Oil Capacity:
4.0 quarts (with filter)
Coolant Type Battery:
GM Specific Coolant (e.g., Dex-Cool based formulation, often purple or blue)
Known Issues
Common Wear Items:
Brake pads (due to regenerative braking, can last longer), tires
Potential Battery Degradation:
Like all EV batteries, some degradation over time is possible, though GM warranty covers this.
Range Extender Engine Maintenance:
Requires standard internal combustion engine maintenance, though it operates under specific load conditions.
📚 Vehicle History
Brand Heritage
Chevrolet Electrification History:
Long history of innovation, with the Volt marking a significant step into modern electrified vehicles
Model Evolution
Volt Development:
Conceived as a radical departure from traditional automotive design, focusing on electric propulsion
First Generation Introduction:
Launched for the 2011 model year, with 2012-2013 being key years in its early production
Production
Manufacturing Location:
Detroit-Hamtramck Assembly Plant, Michigan, USA
🏆 Awards & Recognition
Recognitions
Green Car Awards:
Received numerous accolades for its environmental credentials and innovation (e.g., Green Car of the Year)
Ratings
Consumer Reports Ratings:
Generally positive, with specific notes on its unique powertrain and early EV technology challenges.
Certifications
Epa Fuel Economy:
EPA estimated 37 miles all-electric range, 99 MPGe combined (electric), 37 MPG combined (gasoline operation)

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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