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CHEVY HHR 2005-2010 Factory Repair Service Workshop Manual

CHEVY HHR 2005-2010 Factory Repair Service Workshop Manual

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Vehicle data plateRef 420992
Brand
Chevy
Vehicle
Car
Models covered
Chevrolet, EBOOK, HHR
Years
2005, 2006, 2007, 2008, 2009, 2010
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
HHR
Model Code:
GMT945
Product Name:
CHEVY HHR 2005-2010 Factory Repair Service Workshop Manual
Market Designation:
US/Canada Models
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV / Retro-styled hatchback.
Competitive Analysis
Key Competitors:
Scion xB, Kia Soul, Nissan Cube, Ford Transit Connect (later generations).
Key Features
Design Philosophy:
Distinctive retro, 'hot rod' inspired styling reminiscent of 1940s hot rods, combined with modern SUV functionality.
Target Audience:
Individuals seeking unique styling, practicality, and versatility in a compact vehicle.
📋 Manual Details
Coverage Areas
Model Years Covered:
2005, 2006, 2007, 2008, 2009, 2010
Regions Covered:
North America (United States and Canada)
Page Count
Estimated Page Count:
Extensive (Specific count not provided, but described as 'complete' and 'bumper to bumper')
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, emission control, fuel systems, cooling systems, lubrication, ignition, starter, charging system, clutch, manual transmission, automatic transmission, transfer case (if applicable), propeller shaft.
Chassis:
Suspension & axle, brake, steering.
Electrical:
Electrical wiring manual, body electrical.
Body And Interior:
Body, air conditioning, restraint system.
Procedures Included
Diagnostics:
Comprehensive diagnostic procedures, troubleshooting guides, fault code interpretation.
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, component inspection.
Repair And Rebuild:
Detailed step-by-step repair instructions for all major components and systems, including complete rebuild procedures for engines and transmissions.
Special Tools:
Identification and usage instructions for specialized tools required for specific repairs.
Technical Depth
Depth:
Factory-level diagnostic and repair information, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complex component overhauls.
📊 Manual Specifications
File Format
Compatibility:
Win95/98/ME/XP/vista/7/8/8.1/10/Linux/MAC/IOS/Android
Print Quality
Clarity:
Accurate, clear, and concise text with detailed illustrations and diagrams.
Binding Type
Type:
Digital (PDF) - No physical binding
Paper Type
Type:
Digital (PDF) - No physical paper type
⚙️ Engine Specifications
Primary Engine
Engine Family:
GM Ecotec
Engine Displacement 1:
2.0 L (1998 cc)
Engine Configuration 1:
Inline 4-cylinder
Engine Codes 1:
L40 (Naturally Aspirated), LSJ (Supercharged)
Engine Displacement 2:
2.4 L (2384 cc)
Engine Configuration 2:
Inline 4-cylinder
Engine Codes 2:
LE5
Performance
Horsepower 2.0L Na:
140 hp @ 5600 rpm
Torque 2.0L Na:
150 lb-ft @ 4000 rpm
Horsepower 2.0L Sc:
205 hp @ 5600 rpm (SS/SC trim)
Torque 2.0L Sc:
200 lb-ft @ 4400 rpm (SS/SC trim)
Horsepower 2.4L:
170 hp @ 6200 rpm
Torque 2.4L:
163 lb-ft @ 4800 rpm
Fuel System
Induction:
Multi-port Fuel Injection (MPFI) or Supercharged MPFI
Fuel Type:
Unleaded gasoline (87 octane minimum, 91 octane recommended for supercharged models)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (MM5)
Optional
Transmission Type:
4-speed Automatic Transmission (4T45-E)
Features
Drive Type:
Front-Wheel Drive (FWD)
Transfer Case:
Not applicable (FWD only)
📐 Dimensions
Exterior
Length:
168.0 inches (4267 mm)
Width:
69.1 inches (1755 mm)
Height:
63.1 inches (1603 mm)
Wheelbase:
104.3 inches (2649 mm)
Cargo
Cargo Volume Behind Rear Seat:
25.9 cubic feet (733 L)
Cargo Volume With Rear Seat Folded:
57.7 cubic feet (1634 L)
Weights
Curb Weight Approx 2.0L Auto:
3147 lbs (1428 kg)
Curb Weight Approx 2.4L Auto:
3225 lbs (1463 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 4101 lbs (1860 kg) for 2.4L
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars (2007 Model Year)
NHTSA Front Impact Passenger:
5 Stars (2007 Model Year)
NHTSA Side Impact Front Seat:
5 Stars (2007 Model Year)
NHTSA Side Impact Rear Seat:
5 Stars (2007 Model Year)
NHTSA Rollover:
4 Stars (2007 Model Year)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Electronic Stability Control:
Available StabiliTrak Electronic Stability Control (ESC)
Passive Features
Airbags Front:
Dual-stage frontal airbags for driver and front passenger
Airbags Side:
Available front seat-mounted side-impact airbags, available roof-rail airbags.
Seatbelts:
Three-point seat belts in all seating positions, pretensioners and load limiters for front seats.
💡 Technology Features
Infotainment
Audio System:
Available AM/FM/CD/MP3 stereo with auxiliary input, USB connectivity (later models), and SiriusXM Satellite Radio capability.
Navigation:
Available factory-installed navigation system on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control on most trims.
Rear Parking Assist:
Available rear parking assist system.
Connectivity
Bluetooth:
Available Bluetooth hands-free calling system on select models/trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic oil. Varies with driving conditions; consult manual for specifics.
Air Filter Replacement:
Approximately every 30,000 - 45,000 miles (48,000 - 72,000 km), or as needed based on inspection.
Cabin Air Filter Replacement:
Approximately every 15,000 - 30,000 miles (24,000 - 48,000 km) or annually.
Spark Plug Replacement:
Iridium spark plugs: 100,000 miles (160,000 km). Consult manual for specific type based on engine.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API SN or newer, ILSAC GF-5 certified). For supercharged 2.0L (LSJ), consult manual for specific cold-weather recommendations.
Engine Oil Capacity:
2.0L: 4.5 quarts (4.3 L), 2.4L: 5.0 quarts (4.7 L) with filter change. Always verify with dipstick.
Coolant Type:
Dex-Cool (Orange) Long-Life Antifreeze/Coolant (GM P/N 12346290 or equivalent).
Transmission Fluid Automatic:
Dexron VI Automatic Transmission Fluid (ATF).
Transmission Fluid Manual:
GM Synchromesh Friction Modified Manual Transmission Fluid (P/N 12346723 or equivalent).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Catalytic Converter:
Some reports of premature catalytic converter failure, especially on higher mileage vehicles or those subjected to hard use.
Transmission Automatic:
Potential for rough shifting or torque converter shudder, particularly in earlier models. Fluid changes and adaptation resets can often mitigate this.
Power Steering Pump:
Occasional reports of power steering pump leaks or noise.
Evaporative Emission Control System Evap:
Check engine light illuminated due to EVAP system leaks (e.g., faulty vent solenoid, purge solenoid, or fuel cap).
Supercharger Belt 2.0L Supercharged:
The supercharger belt on the SS/SC models may require periodic inspection and replacement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chevrolet, a division of General Motors (GM).
Model Evolution
Introduction Year:
2005 (as a 2006 model year vehicle).
Design Inspiration:
Inspired by 1940s hot rod culture and vehicles like the Chevrolet 'Advance-Design' trucks.
Facelift:
Minor styling updates for the 2009 model year, including revised front and rear fascias, updated interior trim, and enhanced feature availability.
Production
Production Start:
2005
Production End:
2010
Assembly Location:
Lordstown Assembly Plant, Lordstown, Ohio, USA.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved 5-star safety ratings in NHTSA frontal and side impact crash tests for various model years.

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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