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Chrysler

2002-2003 Chrysler Voyager Repair Manual

2002-2003 Chrysler Voyager Repair Manual

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Vehicle data plateRef 528718
Brand
Chrysler
Vehicle
Marine
Models covered
Misc, Outboard Engines, Voyager
Years
2002, 2003
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Voyager
Model Variant:
Grand Voyager
Codes
Platform Code:
NS/GS (Third Generation)
Production Code:
VQ
👋 Introduction
Market Position
Segment:
Minivan
Target Audience:
Vehicle owners, DIY mechanics, professional repair technicians
Competitive Analysis
Competitors:
Dodge Grand Caravan, Toyota Sienna, Honda Odyssey, Ford Windstar
Key Features
Vehicle Purpose:
Family transportation, versatile cargo hauling
Manual Value Proposition:
Provides authoritative, factory-level repair and maintenance information for DIY or professional use, saving on labor costs and ensuring proper vehicle upkeep.
📋 Manual Details
Coverage Areas
Vehicle Years:
2002, 2003
Engine Coverage:
3.3L V6 (EGA), 3.8L V6 (GEC)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Authorized Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine performance, fuel system, exhaust system, cooling system, lubrication system
Transmission:
4-speed automatic (41TE, 42LE)
Chassis:
Brakes (ABS, power assist), steering (power), suspension (front/rear), wheels, tires
Electrical:
Ignition system, starting system, charging system, lighting, instruments, HVAC controls, power accessories, body control modules (BCM), body control systems
Body:
Body construction, interior trim, exterior trim, doors, windows, seats, climate control system (HVAC)
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs), symptom-based troubleshooting
Repair:
Component removal, installation, overhaul, adjustments
Special Tools:
Identification and usage of specialized Chrysler tools
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds, including electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Quality:
High-resolution scans with clear diagrams and text, suitable for printing specific sections.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EGA
Engine Displacement 1:
3.3 Liters (201.8 cu in)
Engine Configuration 1:
Overhead Valve (OHV) V6
Engine Horsepower 1:
180 hp @ 5000 rpm
Engine Torque 1:
205 lb-ft @ 3200 rpm
Optional Engine
Engine Code 2:
GEC
Engine Displacement 2:
3.8 Liters (230.5 cu in)
Engine Configuration 2:
Overhead Valve (OHV) V6
Engine Horsepower 2:
195 hp @ 4600 rpm
Engine Torque 2:
230 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended)
Engine Management
ECM Type:
Chrysler Powertrain Control Module (PCM)
🔧 Transmission
Standard Transmission
Type:
4-speed Automatic Transaxle
Model Designation 1:
41TE
Model Designation 2:
42LE (with Load Leveling/Towing package)
Features
Shift Control:
Electronic shift control with torque converter clutch (TCC)
Fluid Specifications
Transmission Fluid Type:
ATF+4 (Mopar Material Standard MS-9602)
Transmission Fluid Capacity:
Approximately 11.0 US quarts (10.4 Liters) for 41TE/42LE (pan removal and filter change)
📐 Dimensions
Exterior
Wheelbase:
119.3 inches (3030 mm)
Length:
195.7 inches (4970 mm)
Width:
76.7 inches (1948 mm)
Height:
68.9 inches (1750 mm)
Cargo
Max Cargo Volume:
Approximately 150.0 cubic feet (with rear seats removed)
Weights
Curb Weight:
Approximately 4200-4500 lbs (1905-2041 kg), varies by configuration
Gross Vehicle Weight Rating Gvwr:
Approximately 5900-6000 lbs (2676-2722 kg)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
3 out of 5 stars
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System
Passive Features
Airbags Front:
Standard front driver and passenger airbags
Airbags Side:
Optional front-seat side airbags
Seatbelts:
Three-point seat belts for all seating positions, front seat belt pretensioners
💡 Technology Features
Infotainment
Audio System:
Optional AM/FM stereo with CD player, cassette player, and optional rear-seat entertainment system. Sirius Satellite Radio availability.
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control
Parking Sensors:
Optional rear parking assist sensors
Connectivity
Remote Keyless Entry:
Standard or optional remote keyless entry system
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, under normal driving conditions.
Air Filter Replacement:
Every 15,000 to 30,000 miles (24,000 to 48,000 km) or annually.
Spark Plug Replacement:
Every 100,000 miles (160,000 km) for platinum-tipped spark plugs.
Transmission Fluid Change:
Every 30,000 to 60,000 miles (48,000 to 96,000 km), depending on driving conditions. Manual recommends checking fluid condition and level regularly.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 API certified engine oil (MS-6395 compliant)
Engine Coolant Specification:
Chrysler HOAT (Hybrid Organic Acid Technology) antifreeze/coolant, blue color (Mopar Part Number 05050615AA or equivalent).
Brake Fluid Specification:
DOT 3 brake fluid
Power Steering Fluid Specification:
Chrysler Power Steering Fluid (Mopar Part Number 05140044AA or equivalent, typically ATF+4 or Dexron III based)
Known Issues
Common Problems 1:
Transmission solenoid issues (leading to harsh shifting or no gear engagement), radiator leaks, EGR valve clogging, power door lock actuators failing, HVAC blower motor resistor failure.
Common Problems 2:
Wheel bearing wear, ignition coil failure, suspension component wear (ball joints, tie rod ends), potential for intake manifold gasket leaks on earlier models (less common on these years).
📚 Vehicle History
Brand Heritage
Brand:
Chrysler Corporation (later DaimlerChrysler)
Model Evolution
Generation:
Third Generation (NS/GS) 1996-2007
Major Updates:
Facelift for 2001 model year, significant interior and exterior styling updates, introduction of Stow 'n Go seating in later years (not applicable to 2002-2003 models covered by this manual).
Production
Manufacturing Location:
Windsor, Ontario, Canada; Fenton, Missouri, USA
Production Years:
1996-2007 (for the NS/GS platform)
🏆 Awards & Recognition
Recognitions
Previous Generation Recognition:
The Chrysler minivan platform (including the Voyager/Grand Voyager) was a groundbreaking vehicle in its segment and consistently ranked high in various consumer reports and awards for practicality and family utility in prior generations. While specific awards for the 2002-2003 model years are not prominently highlighted, the vehicle continued to be a strong seller in its class.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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