1 1

Club Car

1986-1991 Club Car DS Gasoline Parts Catalog

1986-1991 Club Car DS Gasoline Parts Catalog

$16.99
$16.99
Sale Ausverkauft
Versand wird beim Checkout berechnet
Vehicle data plateRef 365359
Brand
Club Car
Vehicle
Other Vehicles
Models covered
DS, DS Gasoline, Golf Cart, Golf Carts
Years
1986, 1987, 1988, 1989, 1990, 1991
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Club Car
Model:
DS
Model Variant:
Gasoline
Codes
Product Code:
N/A (Downloadable PDF)
👋 Introduction
Market Position
Target Audience:
Club Car DS gasoline golf cart owners and technicians seeking to identify, source, and replace parts or perform maintenance and repairs on models from 1986 to 1991.
Competitive Analysis
Value Proposition:
Provides essential part identification and cross-referencing for a specific range of Club Car DS gasoline models, facilitating efficient maintenance and repair. Instant download eliminates shipping delays and offers immediate access.
Key Features
Accessibility:
Instant downloadable PDF, no software or special loading required, accessible on smart devices for on-site repairs.
Support:
Lifetime Protection Policy for lost or damaged files.
📋 Manual Details
Coverage Areas
Covered Years:
1986, 1987, 1988, 1989, 1990, 1991
Page Count
Estimated Pages:
Varies by specific year and content depth, typically 200-400 pages for comprehensive parts catalogs covering this range.
Manual Type
Type:
Parts Catalog
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Lubrication, Cooling, Transmission, Drive Chain & Sprockets
Chassis And Body:
Steering System, Shocks, Body Work
Electrical:
Electrical System
Procedures Included
Maintenance:
Routine Maintenance, Lubrication
Repair And Overhaul:
Engine Removal and Installation, Component Replacement
Troubleshooting:
Advanced Troubleshooting
Technical Depth
Depth:
Detailed exploded views of components, part numbers, and assembly information for component identification and replacement. Includes diagnostic information and procedural steps for various maintenance and repair tasks.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution, designed for clear printing of diagrams and text.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Gasoline Internal Combustion Engine (Specific make/model varies by year, often a Kawasaki or similar industrial engine).
Performance
Displacement:
Typically around 240-350cc for this era of Club Car gasoline engines.
Horsepower:
Generally in the 7-10 HP range.
Fuel System
Carburetor:
Details on carburetor models, jetting, and adjustments are typically found within the manual's fuel system section.
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Type:
Variable Speed Drive (VSD) System, often utilizing a centrifugal clutch and belt system.
Optional
Gear Reduction:
Details on differential gear ratios and drive chain/sprocket specifications for torque multiplication and speed adjustment.
Features
Clutch Operation:
Information on the primary and secondary clutch mechanisms and their operation with engine RPM.
📐 Dimensions
Exterior
Length:
Approximately 93-95 inches.
Width:
Approximately 47 inches.
Height:
Approximately 47-50 inches (without roof or windshield).
Weights
Curb Weight:
Around 400-450 lbs.
🛡️ Safety Features
Ratings
Safety Standards:
As a golf cart, specific NHTSA ratings are not applicable. Focus is on safe operating procedures and component integrity.
Active Features
Braking System:
Typically a mechanical drum brake system on the rear axle, with parking brake function.
Passive Features
Frame Construction:
Steel frame and body construction designed for durability.
💡 Technology Features
Infotainment
Features:
Basic functionality, typically no complex infotainment systems. May include basic gauges for speed, fuel level, and engine hours.
Driver Assistance
Features:
None typical for this era of golf cart.
Connectivity
Features:
None.
🔧 Maintenance
Service Intervals
Oil Change:
Refer to specific engine manufacturer recommendations, typically every 50-100 operating hours or annually for the gasoline engine oil.
Air Filter Replacement:
Inspect regularly, replace as needed based on operating conditions (e.g., dusty environments).
Belt Inspection:
Inspect drive belt for wear and tension at regular intervals (e.g., annually or every 200 hours).
Fluid Specifications
Engine Oil Type:
Typically SAE 30W or 10W-30 depending on climate and engine manufacturer (e.g., API SG or higher).
Engine Oil Capacity:
Approximately 1.0-1.5 quarts, refer to specific engine data.
Gear Lube:
Refer to manual for specific gear oil type (e.g., SAE 80W-90) and capacity for the differential.
Known Issues
Carburetor Fouling:
Common issue with infrequent use or poor fuel quality, requiring cleaning or rebuilding.
Drive Belt Wear:
Belts can stretch or fray over time, leading to slippage and reduced performance.
Brake Adjustment:
Mechanical brakes may require periodic adjustment to maintain proper stopping power.
Battery Maintenance:
While this is a gasoline model, accessory systems might rely on a 12V battery; proper charging and maintenance are key.
📚 Vehicle History
Brand Heritage
Club Car Legacy:
Club Car has been a prominent manufacturer of golf cars and utility vehicles since 1958, known for innovation and reliability.
Model Evolution
Ds Lineage:
The DS model, introduced in 1980, became a benchmark for golf car design and comfort, with this generation (1986-1991) representing a significant period of its development and refinement.
Production
Manufacturing Location:
Augusta, Georgia, USA
🏆 Awards & Recognition
Recognitions
Industry Standing:
The Club Car DS has historically been recognized for its durability, comfort, and golf-specific performance features.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

Vollständige Details anzeigen
  • Instant download Link on the order page and in your inbox within a minute.
  • Secure checkout Encrypted Shopify payments — card, PayPal, Apple Pay, Google Pay.
  • Print-ready PDF Searchable text; print only the pages you take to the bench.
  • Coverage check Not sure it fits? Send the model and VIN before you buy.