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Zf Ecomid 16 S 109 Transmission Gearbox Workshop Service Repair Manual PDF Download
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ZC-210751
►ENGLISH◄ ZF ECOMID 16 S 109 TRANSMISSION GEARBOX WORKSHOP MANUAL Pneumatic range-change and splitter shift mechanism................................................................. Disassembly .......
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►ENGLISH◄
ZF ECOMID 16 S 109 TRANSMISSION GEARBOX WORKSHOP MANUAL
Pneumatic range-change and splitter shift mechanism.................................................................
Disassembly ........................................................................................................................................
Assembly.............................................................................................................................................
Output ...............................................................................................................................................
Removing output flange and cover......................................................................................................
Removing bearing cover......................................................................................................................
Fitting bearing cover ...........................................................................................................................
Fitting output flange and cover............................................................................................................
Range-change ....................................................................................................................................
Removing range-change / splitter operating cylinder..........................................................................
Fitting range-change / splitter operating cylinder ...............................................................................
Dismantling range-change ..................................................................................................................
Assembling range-change ...................................................................................................................
Planetary mechanism with synchronizer ........................................................................................
Dismantling synchronizer ..................................................................................................................
Dismantling ring gear..........................................................................................................................
Dismantling planet carrier...................................................................................................................
Assembling planet carrier ..................................................................................................................
Assembling ring gear ..........................................................................................................................
Assembling synchronizer ....................................................................................................................
Sun gear .............................................................................................................................................
Removing sun gear..............................................................................................................................
Fitting sun gear....................................................................................................................................
Shift mechanism................................................................................................................................
Removing shift mechanism.................................................................................................................
Fitting shift mechanism.......................................................................................................................
Dismantling shift mechanism..............................................................................................................
Assembling shift mechanism - summary of shift mechanism types ...................................................
Driver arrangement .............................................................................................................................
Compression spring arrangement (spring pack) in accordance with parts list (spare parts catalogue)
Assembling shift mechanism..............................................................................................................
Connection plate - lube oil pump....................................................
Removing connection plate................................................................
Removing and dismantling lube oil pump..........................................
Assembling and fitting lube oil pump................................................
Assembling and fitting connection plate............................................
Adjusting bearings on mainshaft, input shaft and layshaft ..........
Adjusting mainshaft and input shaft ..................................................
Adjusting layshaft ..............................................................................
Shift rails and reverse idler gear .....................................................
Removing shift rails ...........................................................................
Removing reverse idler gear...............................................................
Installing shift rails ............................................................................
Installing reverse idler gear ................................................................
Input shaft,mainshaft and layshaft ................................................
Removing shafts.................................................................................
Installing shafts ..................................................................................
Input shaft ........................................................................................
Dismantling input shaft ......................................................................
Assembling input shaft ......................................................................
Mainshaft .........................................................................................
Dismantling mainshaft .......................................................................
Assembling mainshaft........................................................................
Layshaft ............................................................................................
Dismantling layshaft ..........................................................................
Assembling layshaft ...........................................................................
Housing ............................................................................................
Dismantling housing ..........................................................................
Assembling housing...........................................................................
ZF ECOMID 16 S 109 TRANSMISSION GEARBOX WORKSHOP MANUAL
Pneumatic range-change and splitter shift mechanism.................................................................
Disassembly ........................................................................................................................................
Assembly.............................................................................................................................................
Output ...............................................................................................................................................
Removing output flange and cover......................................................................................................
Removing bearing cover......................................................................................................................
Fitting bearing cover ...........................................................................................................................
Fitting output flange and cover............................................................................................................
Range-change ....................................................................................................................................
Removing range-change / splitter operating cylinder..........................................................................
Fitting range-change / splitter operating cylinder ...............................................................................
Dismantling range-change ..................................................................................................................
Assembling range-change ...................................................................................................................
Planetary mechanism with synchronizer ........................................................................................
Dismantling synchronizer ..................................................................................................................
Dismantling ring gear..........................................................................................................................
Dismantling planet carrier...................................................................................................................
Assembling planet carrier ..................................................................................................................
Assembling ring gear ..........................................................................................................................
Assembling synchronizer ....................................................................................................................
Sun gear .............................................................................................................................................
Removing sun gear..............................................................................................................................
Fitting sun gear....................................................................................................................................
Shift mechanism................................................................................................................................
Removing shift mechanism.................................................................................................................
Fitting shift mechanism.......................................................................................................................
Dismantling shift mechanism..............................................................................................................
Assembling shift mechanism - summary of shift mechanism types ...................................................
Driver arrangement .............................................................................................................................
Compression spring arrangement (spring pack) in accordance with parts list (spare parts catalogue)
Assembling shift mechanism..............................................................................................................
Connection plate - lube oil pump....................................................
Removing connection plate................................................................
Removing and dismantling lube oil pump..........................................
Assembling and fitting lube oil pump................................................
Assembling and fitting connection plate............................................
Adjusting bearings on mainshaft, input shaft and layshaft ..........
Adjusting mainshaft and input shaft ..................................................
Adjusting layshaft ..............................................................................
Shift rails and reverse idler gear .....................................................
Removing shift rails ...........................................................................
Removing reverse idler gear...............................................................
Installing shift rails ............................................................................
Installing reverse idler gear ................................................................
Input shaft,mainshaft and layshaft ................................................
Removing shafts.................................................................................
Installing shafts ..................................................................................
Input shaft ........................................................................................
Dismantling input shaft ......................................................................
Assembling input shaft ......................................................................
Mainshaft .........................................................................................
Dismantling mainshaft .......................................................................
Assembling mainshaft........................................................................
Layshaft ............................................................................................
Dismantling layshaft ..........................................................................
Assembling layshaft ...........................................................................
Housing ............................................................................................
Dismantling housing ..........................................................................
Assembling housing...........................................................................
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