{"product_id":"wacker-neuson-3001-dumper-service-repair-manual","title":"Wacker Neuson 3001 Service Repair Manual Dumper","description":"Edition 2.6, 10\/2015\r\nD03-05 (from WNCD0305VPAL00283)\r\n\r\nContent:\r\nDocumentation \r\nLegend \r\n\r\nOPERATION\r\nInformation on this service manual \r\nIdentification of warnings and dangers \r\nDesignated use and exemption from liability \r\nType labels and component numbers \r\nMachine overview \r\nControl stand overview \r\nOverview of cabin control stand (option) \r\nInstrument panel overview (Yanmar) \r\nOverview of display element and switches (Perkins) \r\nParking the machine \r\nEngine cover \r\nMaintenance accesses (machine with optional cabin) \r\nMaintenance prop \r\nFront skip \r\nSwivel skip \r\nCenter-pivot prop \r\nRollbar \r\nLocking the control lever \r\nBattery master switch up to serial number WNCD0305VPAL00283 (Yanmar) \r\nRotating beacon (option) \r\nOpening the high-pressure circuit \r\n\r\nTECHNICAL DATA\r\nChassis \r\nEngine (Yanmar) \r\nEngine capacities \r\nEngine tightening torques \r\nEngine (Perkins) \r\nEngine capacities \r\nOperating hydraulics \r\nTraveling drive \r\nMachine travel specifications \r\nBrakes \r\nSteering system \r\nTires \r\nSkip \r\nCoolant compound table \r\nVibration \r\nElectrical system \r\nFuses and relays (up to serial no. EA01931, Yanmar) \r\nFuses and relays (serial nos. EA01932 to EA01950, Yanmar) \r\nAdditional fuses for machine with optional cabin (Yanmar) \r\nFuses and relays (Perkins) \r\nNoise levels (Yanmar) \r\nGeneral tightening torques \r\nTightening torques for hydraulic threaded fittings (dry assembly) \r\nTightening torques for high-resistance threaded fittings \r\nTightening torques for Nordlock lock washers \r\nDimensions model 3001 (front skip) \r\nDimensions model 3001s (swivel skip) (option) \r\nDimensions model 3001s special skip (swivel skip) (option) \r\nTilted height 2.2 m (86.6 in) \r\nDimensions model 3001 (front skip) cabin (option) \r\nDimensions model 3001s (swivel skip) cabin (option) \r\n\r\nMAINTENANCE\r\nIntroduction \r\nSafety-relevant parts \r\nFluids and lubricants (Yanmar) \r\nFluids and lubricants (Perkins) \r\nOil grades for the diesel engine, depending on temperature (Yanmar) \r\nOil grades for the diesel engine, depending on temperature (Perkins) \r\nOil grades for the hydraulic system, depending on temperature \r\nAdditional oil change and filter replacement (hydraulic system) \r\nImportant information regarding operation with biodegradable hydraulic oil \r\nMaintenance label \r\nExplanation of symbols on the maintenance label \r\nMaintenance plan (overview - Yanmar) \r\nMaintenance plan (Perkins) \r\nFuel system \r\nRefueling \r\nStationary fuel pumps \r\nEmptying the fuel tank \r\nDraining the condensation water in the fuel tank \r\nBleeding the fuel system (Yanmar) \r\nYanmar fuel prefilter with water separator (Yanmar) \r\nReplacing the fuel filter (Yanmar) \r\nFuel filter with water separator (Perkins) \r\nEmptying the fuel filter (Perkins) \r\nReplacing the fuel filter (Perkins) \r\nChanging the fuel prefilter (Perkins) \r\nEngine lubrication system \r\nChecking the engine oil level (Yanmar) \r\nChecking the engine oil level (Perkins) \r\nAdding engine oil \r\nChanging engine oil \r\nReplacing the engine-oil filter cartridge \r\nEngine and hydraulics cooling system \r\nSpecific safety instructions \r\nChecking the coolant level\/adding coolant \r\nDraining coolant \r\nCleaning the radiator \r\nAir filter \r\nReplacing the filter \r\nChecking the engine air intake (Perkins) \r\nReplacing the cabin air filter \r\nV-belt \r\nChecking V-belt tension \r\nReplacing the alternator V-belt \r\nRetensioning the alternator V-belt \r\nReplacing the compressor V-belt (Perkins) \r\nRetensioning the compressor V-belt (Perkins) \r\nReplacing the crankcase breather filter \r\nReplace the fuel-burner glow plug \r\nHydraulic system \r\nSpecific safety instructions \r\nChecking the hydraulic oil level \r\nAdding hydraulic oil \r\nChanging hydraulic oil \r\nWear indicator of hydraulic oil filter insert \r\nReplacing the hydraulic oil filter element \r\nReplace the braking system fluid \r\nChecking hydraulic pressure lines \r\nOverview of lubrication points \r\nLubrication plan for swivel skip (option) \r\nLubrication plan for front skip (option) \r\nTires \r\nInspection work \r\nChanging wheels \r\nBraking system \r\nAxles \r\nChecking the oil level and adding oil \r\nDraining oil \r\nAxle mounting \r\nFront axle \r\nRear axle \r\nElectrical system \r\nSpecific safety instructions \r\nServicing and maintenance at regular intervals \r\nFuses and relays \r\nBattery \r\nBattery charge condition \r\nCharging the battery \r\nReplacing the battery \r\nGeneral maintenance \r\nCleaning \r\nGeneral instructions for all areas of the machine \r\nExterior of the machine \r\nCleaning the seat belt \r\nInside the cabin \r\nEngine compartment \r\nThreaded fittings and attachments \r\nPivots and hinges \r\nPreparatory work before taking out of service \r\nMaintenance if the machine is out of service for a longer period of time \r\nPutting into operation again (Yanmar) \r\nPutting into operation again (Perkins) \r\n\r\nENGINE\r\n3TNV88-KNSV engine (overview) \r\nFuel system (up to AB) \r\nFuel system (from AC) \r\nChecking and adjusting valve clearance \r\nTightening order for cylinder head bolts \r\nChecking the injection nozzles \r\nPressure check \r\nChecking the nozzle jet \r\nInjection time \r\nAdjusting engine speed \r\nCompression \r\nChecking the coolant thermostat \r\nChecking the thermal switch \r\nOil pressure switch \r\nChecking the coolant circuit \r\nClutch \r\nEngine 3TNV88-BKNSV overview (from serial no. AE310242D) \r\nFuel system (from serial no. AE310242D) \r\nChecking and adjusting valve clearance \r\nTightening order for cylinder head bolts \r\nChecking the injection nozzles \r\nPressure check \r\nChecking the nozzle jet \r\nInjection time \r\nAdjusting engine speed \r\nCompression \r\nChecking the coolant thermostat \r\nChecking the thermal switch \r\nOil pressure switch \r\nChecking the coolant circuit \r\nClutch \r\nEngine malfunctions \r\nPerkins engine 403F-15T (overview) \r\nFuel system \r\nChecking and adjusting valve clearance \r\nClean the diesel particulate filter \r\nChecking the injection nozzles \r\nTurbocharger \r\nChecking\/replacing the coolant thermostat \r\nChecking the coolant circuit \r\nEngine malfunctions \r\n\r\nTRAVELING DRIVE\r\nVariable displacement pump A10VG45DA \r\nVariable displacement pump: diagram \r\nVariable displacement pump: design \r\nTraveling drive overview \r\nConnecting plate with valves \r\nHydraulic motor A6VM80EZ \r\nTraveling drive overview (up to AB) \r\nTraveling drive overview (from AC) \r\nTowing and transporting the machine \r\nSafety instructions \r\nTowing \r\nOpening the high-pressure circuit \r\nTest instructions \r\nHigh pressure check \r\nCheck: boost pressure \r\nCheck: setting pressure \r\nAdjustment \r\nSetting: control initiation \r\n\r\nAXLES\r\nAxle type label \r\nDrain, fill and check plug \r\nTightening torques \r\nWheel screws \r\nAxle mounting \r\nGeneral tightening torques \r\nArticulated joint (up to AB) \r\nArticulated joint (from AC) \r\nTransfer gearbox (up to AD) \r\nTransfer gearbox (from AE310242D) \r\nSemiaxles \r\nWheel hub \r\nFront axle brake (up to AB) \r\nBrake diagram \r\nFront axle brake (from AC to AD) \r\nFront axle brake (from AE310242D) \r\nDifferential (up to AB) \r\nFront axle (up to AB) \r\nFront axle (from AC to AD) \r\nFront axle (from AE310242D) \r\nRear axle \r\nCardan shaft \r\nFront axle (Tier IV Perkins) \r\nRear axle (Tier IV Perkins) \r\n\r\nBRAKES\r\nBrake circuit (up to AB) \r\nBrake circuit \r\nParking brake \r\nService brake \r\n\r\nSTEERING SYSTEM\r\nSteering circuit (up to AB) \r\nSteering circuit (from AC) \r\nSteering unit: diagram \r\nFunction \r\nSteering unit connections \r\nSteering unit overview \r\nPriority valve overview \r\nPriority valve (legend) \r\nSteering unit \r\nSteering unit (legend) \r\n\r\nHYDRAULIC SYSTEM\r\nControl valve \r\nMachines with front skip up to serial no. EA03236 \r\nOverview of connections \r\nMachines with front skip from serial no. EA03237 \r\nOverview of connections \r\nValves - differential lock (up to AB) \r\nCheck valve \r\nTilting the skip: hydraulic diagram (up to AB) \r\nTilting the skip: hydraulic diagram (from AC) \r\nSwiveling the skip: hydraulics diagram (up to AB) \r\nSwiveling the skip: hydraulics diagram (from AC) \r\nTest instructions \r\nCheck: operating hydraulics \r\nHydraulics diagram from serial no. EA01441 \r\nHydraulics diagram Tier IV (Perkins) \r\n\r\nELECTRICAL SYSTEM\r\nOhms Law (current, voltage, resistance); power \r\nMeasuring equipment, measuring methods \r\nRelays \r\nUse, mode of function \r\nElectric units \r\nFuses and relays (up to serial no. EA01931, Yanmar) \r\nFuses and relays (serial nos. EA01932 to EA01950, Yanmar) \r\nAdditional fuses for machine with optional cabin (Yanmar) \r\nFuses and relays (Perkins) \r\nTelematic \r\nConnections \r\nFunctional check\/diode \r\nYanmar wiring diagram up to AB (legend) \r\nYanmar wiring diagram (up to AB) \r\nWiring diagram legend Tier III (from serial no. WNCD0305TPAL01054) \r\nWiring diagram Tier III (from serial no. WNCD0305TPAL01054) \r\nPerkins wiring diagram Tier IV part 1 \r\nPerkins wiring diagram Tier IV part 2 \r\nPerkins wiring diagram Tier IV part 3 with StVO registration (Austrian road traffic regulations)\r\nMain wiring harness legend (up to AB) \r\nMain wiring harness up to AB \r\nMain wiring harness legend (from AC to serial no. WNCD0305CPAL01053) \r\nMain wiring harness (from AC to serial no. WNCD0305CPAL01053) \r\nMain wiring harness legend Tier III (from serial no. WNCD0305TPAL01054) \r\nMain wiring harness Tier III (from serial no. WNCD0305TPAL01054) \r\nMain Perkins wiring harness Tier IV (legend) \r\nMain Perkins wiring harness Tier IV \r\nEngine wiring harness legend \r\nEngine wiring harness \r\nWiring harness legend: indicator base - starter base (up to AB) \r\nWiring harness: indicator light base (up to AB) \r\nWiring harness: starter base (from AC) \r\nLight switch connector assignment \r\nStVO (Austrian road traffic regulations) wiring harness from AC \r\nStVZO (Austrian road traffic regulations) wiring harness Tier IV \r\nExtension cable (front skip) \r\nRotating beacon cable \r\nAlternator wiring harness (up to serial no. WNCD0305JPAL00636) \r\nAlternator wiring harness (from serial no. WNCD0305CPAL00637) \r\nBattery lead","brand":"Wacker Neuson","offers":[{"title":"Default Title","offer_id":43319677878332,"sku":"96293","price":17.99,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0615\/4489\/0428\/files\/96293_bfd8e8ea-8dab-481c-9847-8a4818549a6c.jpg?v=1752994323","url":"https:\/\/e-manual.com\/products\/wacker-neuson-3001-dumper-service-repair-manual","provider":"e-Manual Online Workshop Manuals","version":"1.0","type":"link"}