Volvo Penta Engine MD2010 MD2040 Workshop Service Repair Manual PDF Download

Volvo Penta Workshop Manual
Engine
MD2010, MD2020, MD2030, MD2040


Workshop Manual
Marine engines
MD201OA/B/C MD202OA/B/C MD203OA/B/C MD204OA/B/C


Note!
The data given in this Workshop Manual refers in general to
engines in both A, B and C versions unless otherwise stated.
1
Contents
Technical data Repair instructions
9
\t
Injection pump\t Injection pump\t 54
Wear tolerances\t 15
Adjustment of injection angle\t 55
Tightening torque\t 17
Adjustment of speed\t 57
Feed pump\t 58
Special tools\t 18
Fuel filter\t 59
Bleeding of fuel system\t 59
Injector\t 60
Presentation Checking of injector\t 61
Description of engine\t 19
Engine body
Cooling system
Description\t 62
Description\t 24
Repair instructions
Repair instructions: Refrigerants\t 63
Cylinder head\t 25
Checking of refrigerant level\t 64
Valves. valve mechanism ......................................... 28
Cleaning\t 65
Cylinder block, pistons. connecting rods\t 34
Circulation pump\t 66
Timing gears\t 40
Sea water pump\t 66
Camshaft\t 44
Replacing the thermostat\t 67
Crank mechanism\t 46
Checking the thermostat\t 67
Lubricating system
Description\t
Electrical system
51
Description\t 68
Repair instructions Important info\t 70
Oil pump\t 52
Starting with auxiliary battery\t 71
Replacing the oil filter\t 52
Troubleshooting, glow plug, charging system\t 72
Cleaning the oil channels ......................................... 52
Alternator\t 74
Starter motor\t 76
Electrical components\t 78
Fuel system Wiring diagram\t 80
Description\t 53
Extra equipment\t 87