Mercury 75 Us 80 Eu Four Stroke EFI Workshop Service Repair Manual PDF Download

Mercury 75 US 80 EU Four Stroke EFI Service Repair Manual

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Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your Subaru. Read and print pages directly from the CD, or copy the entire manual to your hard drive.

Covers 687 Pages

Models Covered : \t

Mercury 75 US

Mercury 80 EU




Manual Covers :


\tMaster Specifications :
\tTable of Contents
\tGeneral Specifications
\tFuel System Specifications
\tIgnition Specifications
\tCharging and Starting Specifications
\tCylinder Block/Crankcase Specifications
\tCylinder Head Specifications
\tOil System Specifications
\tMid-Section Specifications
\tPower Trim Specifications
\tGear Housing Specifications
\tHydraulic Steering Specifications
\t75 80 EU EFI Four Stroke Propeller Information Chart
\t90 100 EU EFI Four Stroke Propeller Information Chart
\t115 EFI Four Stroke Propeller Information Chart
\tMaintenance :
\tEPA Emissions
\tInspection and Maintenance Schedule
\tCorrosion Control Anode
\tBattery Inspection
\tAlternator Drive Belt Inspection
\tFlushing the Cooling System
\tTop Cowl Removal and Installation
\tFlywheel Cover Removal and Installation
\tCleaning Care for Top and Bottom Cowls
\tCleaning Care for the Powerhead
\tAir Filter
\tFuel System
\tChecking Power Trim Fluid
\tChecking Engine Oil Level
\tChanging Engine Oil
\tSpark Plug Inspection and Replacement
\tFuse Replacement
\tPropeller Replacement
\tLubrication Points
\tGearcase Lubrication
\tStorage
\tGeneral Information :
\tSerial Number Location
\tPowerhead Front View
\tPowerhead Starboard View
\tPowerhead Port View
\tPowerhead Aft View
\tConditions Affecting Performance
\tFollowing Complete Engine Submersion
\tFuel and Oil
\tWarning System
\tPower Trim and Tilt
\tCompression Check
\tCylinder Leakage Testing
\tPainting Procedures
\tDecal Removal
\tDecal Application
\tOutboard Motor Installation :
\tImportant Information
\tBoat Horsepower Capacity
\tStart in Gear Protection
\tSelecting Accessories for your Outboard
\tFuel Tanks
\tFilling the Fuel System
\tInstallation Specifications
\tLifting Outboard
\tSteering Cable- Starboard Side Routed Cable
\tSteering Link Rod Fasteners
\tDetermining Recommended Outboard Mounting
\tHeight
\tDrilling Outboard Mounting Holes
\tFastening the Outboard to the Transom
\tElectrical, Fuel Hose, and Control Cables
\tTrim in Pin
\tIgnition :
\tIgnition Specifications
\tElectrical Components
\tElectrical Plate Components
\tCylinder Head and Camshaft Components
\tIntegrated Air Fuel Module Components
\tTroubleshooting without a Computer Diagnostic System
\tTroubleshooting with a Computer Diagnostic System
\tTroubleshooting Guide
\tFlywheel
\tElectronic Control Module
\tWire Color Code Abbreviations
\tMain Power Rely
\tIgnition Pencil Coil
\tCrankshaft Position Sensor
\tCamshaft Position Sensor
\tThrottle Position Sensor
\tCylinder Block Coolant Temperature Sensor
\tManifold Absolute Pressure Sensor
\tManifold Intake Air Temperature Sensor
\tOil Pressure Sensor
\tCharging and Starting System :
\tCharging and Starting Specifications
\tAlternator/Starboard Cylinder Block Components
\tElectrical Components
\tElectrical Plate Components
\tStarter Motor
\tBattery
\tWire Harness Replacement
\tAlternator System
\tStarter System
\tTiming, Synchronizing and Adjusting :
\tIgnition Specifications
\tIdle Timing Adjustment
\tMaximum Timing Adjustment
\tThrottle Cable Adjustment
\tTheory of Operation :
\tAir Induction System
\tFuel Injection System
\tAir Induction and Fuel Injection System
\tTroubleshooting and Diagnostics :
\tFuel System Specifications
\tTroubleshooting with the Computer Diagnostic System
\tTroubleshooting without a Computer Diagnostic System
\tGuardian Protection System
\tFuel System Component Troubleshooting and Diagnostics
\tFuel System :
\tFuel System Specifications
\tFuel System Module Components
\tIntegrated Air Fuel Module
\tIntegrated Air Fuel Module Components
\tFuel System Moduel Mount Components
\tFuel System Module Mount Components
\tFuel System Module Hoses
\tThrottle Position Sensor Removal and Installation
\tIdle Air Control Removal and Installation
\tVent Canister Purge Valve Removal and Installation
\tVent Canister Switch Removal and Installation
\tFuel Rail
\tIntake Manifold
\tFuel System Module
\tEmissions :
\tExhaust Emission Standards
\tOutboard Hydrocarbon Emissions Reduction
\tManufacturers Certification Label
\tService Replacement EPA Decal
\tPowerhead :
\tCylinder Block/Crankcase Specifications
\tCylinder Block Components
\tCrankshaft, Piston and Connecting Rod Components
\tLower Cowl Removal
\tPowerhead Removal
\tRemoving Powerhead Components
\tPowerhead Disassembly
\tCleaning, Inspection and Repair
\tPowerhead Reassembly
\tInstalling Powerhead Components
\tPowerhead Installation
\tLower Cowl Installation
\tEngine Break-in Procedure
\tCylinder Head :
\tCylinder Head Specifications
\tCylinder Head and Camshaft Components
\tCylinder Head Disassembly
\tCleaning/Inspection/Repair
\tCylinder Head Reassembly
\tValve Clearance and Adjustments
\tLubrication :
\tOil System Specifications
\tOil Pump Components
\tEngine Guardian System
\tOil Pump
\tMid-Section :
\tMid-Section Specifications
\tSwivel Bracket and Steering Arm Components
\tTransom Bracket Components
\tAdapter Plate Components
\tOil Pump Components
\tDriveshaft Housing Components
\tBottom Cowl Components
\tBottom Cowl Removal and Installation
\tLower Mount
\tAdapter Plate and Driveshaft Housing Removal
\tTransom/Swivel Bracket
\tAdapter Plate and Driveshaft Housing Reassembly
\tShift Shaft Installation
\tPower Trim :
\tPower Trim Specifications
\tPower Trim Components
\tPower Trim General Information
\tWire Color Code Abbreviations
\tPower Trim Flow Diagrams
\tTroubleshooting
\tTesting the Power Trim System with Test Guage Kit
\tPower Trim System Removal
\tPower Trim Disassembly
\tShock Rod Disassembly
\tMemory Pistion Removal
\tPower Trim Cleaning, Inspection and Repair
\tPower Trim Assembly
\tPower Trim System Installation
\tLower Unit :
\tGear Housing Specifications
\tGear Housing EZ Shift Components
\tGear Housing EZ Shift Components
\tGeneral Service Recommendatiosn
\tDraining and Inspecting Gear Housing Lubricant
\tGear Housing Removal
\tGear Housing Disassembly
\tGear Housing Assembly
\tGearcase Installation
\tFilling Gear Housing with Lubricant
\tTrim Tab Adjustment and Replacement
\tAttachments :
\tThrottle Bracket Assembly Components
\tShift Assembly Components
\tThrottle Lever Bracket Removal and Installation
\tShift Bracket Removal and Installation
\tTiller Handle :
\tTiller Handle Assembly
\tSteering Handle Components
\tTiller Handle Bracket Components
\tTiller Handle Switch Replacement
\tTiller Handle Removal
\tTiller Handle Disassembly
\tTiller Handle Reassembly
\tTiller Handle Installation Instructions
\tHydraulic Steering :
\tHydraulic Steering Specifications
\tHydraulic Steering Helm Fill Plug Configuration
\tSteering System Hydraulic Fittings Torque Specifications
\tSteering Cylinder Components
\tHydraulic Steering Systems
\tSteering Cylinder
\tSteering Cylinder Removal
\tSteering Cylinder Installation
This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

Language: English
Format: PDF
COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS
(WINDOWS 10, WINDOWS 8, WINDOWS 7, VISTA 32 and 64, XP, ME, 98, NT, 2000 ETC.)
Windows/Mac/Tablet/Phone Friendly
32 / 64 bit