Linde Electric Lift Truck Series 335-02 Explosion Protected: E14-E20P Service Training Manual PDF Download

Original Illustrated Factory Service Training Manual for Linde Electric Forklift Truck Series 335-02 EX (Explosion Protected)

Covered models
E14-02 EX
E16-02 EX
E16C-02 EX
E18C-02 EX
E16P-02 EX
E18P-02 EX
E20P-02 EX

Format: PDF, 126 pages
Language: English

Table of contents:
General information\t
Instructions\t
Explosion protection measures at the truck\t
Traction motors\t
Pump motor\t
Battery\t
Safety measures\t
Marking\t
Commissioning\t
Installation and replacement of batteries\t
Operation and charging\t
Maintenance, repair\t
Environmental conditions\t
Battery plug-in unit\t
Design of battery connector\t
Design of battery coupling\t
Dismantling of Battery plug-in unit to line connection\t
Dismantling of battery coupling\t
Installation of battery coupling\t
Dismantling the battery connector\t
Mounting the battery connector\t
Wheels\t
Fork arms\t
Brake\t
Indicator instruments\t
Electrical system\t
Tightening torques for covers of flameproof enclosures
Special tools\t

1\tDrive - traction motor\t
1.1\tTraction motor\t
1.1.1\tTechnical data\t
1.1.2\tGeneral\t
1.1.3\tChecking the carbon brush wear of the traction motors, replacing the carbon brushes\t
1.1.4\tCleaning of the traction motors

2\tDrive - transmission\t
2.1\tRemoving and installing the drive axle\t
2.1.1\tRemoving the driving axle and cleaning the traction motors\t

3\tTruck Construction
3.1\tDriver seat
3.1.1\tReplacement of seat switch
3.1.2\tChecking the leakage resistance of the driver seat

4\tSteering system and wheels
4.1\tServostat
4.1.1\tRemoving and installing the reed Contact
4.1.2\tCurve sensor
4.1.3\tWheels and tyres
4.1.4\tChecking the leakage resistance of the driving wheels


5\tOperator's control elements\t
5.1\tTruck speed controller\t
5.2\tJoysticks\t
5.2.1\tReplacement of joysticks\t
5.3\tBrake actuation\t
5.3.1\tReplacement of brake pads\t
5.3.2\tReplacement of temperature switches 1B8/1B9\t

6\tElectric system
6.1\tFlameproof enclosures
6.1.1\tMaintenance of flameproof enclosures
6.1.2\tControl housing
6.1.3\tFlameproof enclosure - intrinsic safety
6.1.4\tFlameproof enclosure For voltage transformer - lighting
6.1.5\tChecking the PG-glands for their sealing effect
6.1.6\tChecking the condition and firm seat of electric lines
6.2\tChecking the insulation resistance of the electric system
6.2.1\tProcedure / determination of limit values for insulation monitoring in potentially explosive atmospheres
6.2.1.1\tGeneral information
6.2.2\tManual checking of insulation resistance of the electric system
6.3\tIntrinsically safe circuits
6.4\tSwitch amplifier - function and description (Design in accordance with 94/9EC)
6.4.1\tBasic circuit diagram of a switch amplifier
6.4.2\tPerformance test of the switch amplifiers
6.4.3\tReplacement of switch amplifiers
6.5\tZener barrier, Function and description (designed in accordance with 94/9EC)
6.5.1\tTerminal markings of Zener barrier
6.5.2\tBasic circuit diagram of Zener barrier
6.5.3\tChecking the internal resistances of the Zener barriers
6.6\tVoltage supply
6.7\tMonitoring unit 1V1 and Enable signal
6.8\tInsulation monitoring (94/9/EC category 2G - zone 1)
6.8.1\tChecking the insulation monitoring system 3V3
6.8.2\tCircuit diagram for insulation monitoring system
6.9\tTerminal assignment X1
6.9.1\tTerminal strip XZ1 converter housing - lighting
6.10\tCircuit diagram
6.10.1\tTraction control
6.10.2\tVoltage transformer, Thermal protection, composite instrument
6.10.3\tLift control
6.10.4\tTraction control and insulation monitoring
6.10.5\tLighting and aux. electric system
6.11\tSchematic drawing of individual components in the flameproof enclosures - Zone 1\t
6.11.1\tControl housing - (top view)

7\tWorking hydraulics\t
7.1\tGeneral information\t
7.2\tMaintenance and emergency functions of working hydraulics\t
7.2.1\tManual tilting of the mast\t
7.2.2\tLowering the fork carrier manually, category 2 G (zone 1)\t
7.2.3\tLowering the fork carrier manually, category 3G (zone 2)\t
7.2.4\tRemoval and installation of Hydraulic control valve (zone 1)\t
7.2.5\tReplacement of carbon brushes