Jungheinrich Electric Lift Truck Type Efg 535 Efg 540 Efg 545 Efg 550 (01.04-10.09) Workshop Service Repair Manual PDF Download

Original Illustrated Factory Workshop Service Manual for Jungheinrich Electric Lift Truck Type EFG 535-550.

Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
EFG 535 (01.2004-10.2009)
EFG 540 (01.2004-10.2009)
EFG 545 (01.2004-10.2009)
EFG 550 (01.2004-10.2009)

Format: PDF, 490 Pages
Language: English

Contents:
Safety instructions
Component Layout
Technical Specifications
Operating Instructions
Wiring diagrams (electrical / hydraulic)
Parameters
Brakes
-Minimum braking and braking distance measurement (see service manual D 6360.03)
-Guidelines for installing brake pipe lines (see service manual D 6360.16)
-Parking brakes (see service manual D 6360.21)
Drive brake
- Disc brake
- Drive unit - brakes (See service manual B 1003)
Brake system
-Service brake
-Main brake cylinder (single stage) (See service manual GB 4002).
-Spring-loaded parking brake
-Testing and releasing the spring-loaded brake (see service manual D 3002)
Electrical
- Notes on how to avoid accidents and material damage during maintenance, test and repair work on industrial trucks with electronic components (see SHB J 6900.09)
- Electrical system design
- Block diagram
Switches / Switch mechanism
-Contactors, charging contactor operation
Misc. Electrical
-Fuse Rating
-CANION interface
-Fan
Wiring
-Connectors/Binders
-SOLO PILOT Connector Layout
-MULTI PILOT connector layout
Display
-Multi-function display (see SHB J 5003)
-Display in Error Logbook
-Lisa (diagnostic mode)
Electric motor
-Drive motor
-Drive system
-Speed sensor
Electrical
-Traction controller
-Traction/lift controller functional description
-Exposing the traction and lift controllers
Wheels
-Wheels/Axles
Controls
-Travel switch / accelerator pedal
Operator Position
-Armrest
Mast, mechanical
-Chains (for chain elongation testing see service manual G 6355.01)
Load handler
-Forks (see service manual G1 6401.01)
Hydraulic system
-Pump motor / pump / pressure filter
-SOLO PILOT pilot valve
-MULTI-PILOT pilot valve - standard version
-MULTI-PILOT pilot valve - optional version
-Pilot valve default setting (See service manual I 5012)
Mast tilt
-Cylinder
Electrical
-SOLO-PILOT Block Diagram
-MULTI-PILOT Block Diagram
-Traction/lift controller functional description
-Exposing the traction and lift controllers
Controls
-Control panel
-MULTI-PILOT
-MULTI-PILOT Linde conversion operating diagram
Maintenance
- Notes on how to avoid malfunctions and material damage when cleaning an industrial truck see service manual Z 0000.15
- Notes on how to avoid accidents and material damage during maintenance, test and repair work on industrial trucks with electronic components see service manual J 6900-09
-Regular safety inspection (at least annually)
-Maintenance checklist B
-Maintenance checklist C
-Maintenance checklist (cold store) B
-Maintenance checklist (cold store) C
Commissioning
-Commissioning (see Operating Instructions, Chapter C)
Steering axle
-Steering axle design
Electrical
-Steering system block diagram
-Steering angle sensor (for replacement/adjustment see service manual B 6001)
-Steering controller
Mechanical components
-Steer column
Steering transmission
-Steer motor
-Steering auxiliary motor connection layout (See service manual B 4001)