Claas Mega Hydraulic Electrics Workshop Service Repair Manual PDF Download

Claas Mega Hydraulic Electrics Workshop manual

Mega 202 203 204 208 2018

Contents
Alpha index
1. Oil types, oil pressure, oil change, oil filters, oil pressure, hydraulic pump
Checking oil pressure\t\t1.03
Filter screen, steering, working hydraulics\t\t1.02
Hydraulic pumps \t\t1.03
Oil change\t\t1.02
Oil pressures \t\t1.02
Oil types\t\t1.02
Problems, complete hydraulic system\t\t1.02

7.\tSAUER hydraulic ground drive system
Checking hydraulic pressures\t\t7.10
Circuit diagram\t\t7.02
Fault finding\t\t7.14
Function schematic,
hydrostatic ground drive system\t\t7.04
Gauge port arrangement \t\t7,12
Initial oil fill\t\t7.09
Multi-function valve \t\t7.07
SAUER fixed displacement motor\t\t7.08
8.\tCLAAS 4-Trac System
Circuit diagram\t\t8.02
Valve block\t\t8.04



2.\tHydraulic steering system,
CLAAS 3-D top sieve
Autopilot solenoid valve\t\t2.12
Circuit diagram\t\t2.02
DANFOSS steering valve \t\t2.06
Pendulum control, 3-D cleaning unit\t\t2.14
Steering cylinder \t\t2.06
Valve block, steering \t\t2.09
3.\tWorking hydraulics
3/3 directional control valve,
mechanically-operated\t\t3.16
3/3 directional control valve, solenoid-operated .\t3.08
4/3 directional control valve, solenoid-operated .\t3.12
Circuit diagram\t\t3.02
Flow control valve, lateral levelling of cutterbar .\t3.21
Hydraulic cylinder, reel lift\t\t3.24
Hydraulic cylinder, lateral levelling of cutterbar .\t3.20
Hydraulic cylinder, reel fore and aft\t\t3.26
Lock-up valve\t\t3.14
Oil feed connection \t\t3.18
One way restrictor valve\t\t3.18
Pressure relief valve\t\t3.04
4.\tFront attachments: folding cutterbar,
folding maize picker head
6/2 directional contr. valve (solenoid-operated),
folding cutterbar\t\t4.06
Circuit diagram, folding cutterbar\t\t4.02
Circuit diagram, Multimaster\t\t4.10
Hydraulic cylinder, cutterbar folding \t\t4.08
Valve block, Muitimaster\t\t4.12
5.\tLow pressure hydraulic system
3/2 directional control valve,
solenoid-operated \t\t5.06
Circuit diagram\t\t5.02
Hydraulic cylinder\t\t5.08
Hydraulic cylinder,
cutterbar engagement/disengagement\t\t5.10
Solenoid-operated valve block with filter \t\t5.04
6.\tLINDE hydraulic ground drive system
Adjustment of servo-control\t\t6.12
Checking hydraulic pressures\t\t6.11
Circuit diagram\t\t6.02
08123039
Initial oil fill\t\t6.10
LINDE Pump BPV\t\t6.04
LINDE Motor BMF \t\t6.08
Pressure valves \t\t6.05

9-11 Electrics
Air cleaner warning\t\t10.10
Alternator, Diesel engine\t\t9.12
Alternator, Diesel engine\t\t9.08
Auto Contour\t\t11.16
Autopilot \t\t11.30
Battery isolating switch \t\t9.12
Battery isolating switch \t\t9.08
Brake lights \t\t9.20
Brake pad wear indicator\t\t9.20
Cab\t\t9.28
Cable connections\t\t11.44
Cable connections\t\t11.46
Cable connections\t\t11.45
Central electrics (sticker) \t\t11.48
Central electrics (connectors)\t\t11.47
CLAAS 4-Trac System \t\t11.30
Colour code\t\t11.51
Compressor-type air conditioning\t\t9.28
Connection, trailer lighting \t\t9.20
Connection, warning light (D-sign) \t\t9,20
Connection, drivers seat compressor\t\t9.20
Connection, ancillary equipment\t\t9.28
Connection, folding cutterbar lighting\t\t9.20
Connection, CB radio\t\t9.28
Connection, radio\t\t9.20
Contour System\t\t11.06
Cutterbar cylinder setting\t\t11.10
Cutterbar pre-set height\t\t11.12
Cutterbar spring pressure indicator \t\t9.16
Cutterbar raise/lower\t\t11.02
Cutterbar drive\t\t10.04
Cutterbar folding \t\t11.26
Cutterbar reverser \t\t11.04
Cutting height indicator \t\t9.16
Electric wiring diagram\t\t11.53
Engine cut-off system \t\t9.12
Engine starter motor\t\t9,08
Engine starter motor\t\t9.12
Fan speed adjustment\t\t10.06
Fieldwork computer\t\t10.16
Flashers\t\t9.20
Folding cutterbar\t\t11.26
Fuel gauge\t\t9.16
Functions monitor \t\t10.10
Fuses\t\t11.49
Grain tank lamp\t\t9.24
Grain tank fill indicator\t\t9.26
Grain tank unloader swing \t\t10.02
Grain tank unloading engaged/disengaged ....\t10.02
Headlights\t\t9.20
Horn\t\t9.20
Hourmeter\t\t9.16

Key to electric wiring diagram \t\t11.52
Key to electric wiring diagram \t\t11.51
Lighting, folding cutterbar\t\t11.24
Lighting, folding maize picker head\t\t11.24
Machine lighting\t\t9.20
Main relay circuit \t\t9.04
Oil pressure warning\t\t9.08
Oil pressure warning, engine cut-off system . . .\t9.12
Operations display screen \t\t11.42
Parking brake\t\t9.20
Parking light\t\t9.20
Performance monitor\t\t10.14
Programming the Auto Contour System\t\t11.22
Rear ladder step safety switch \t\t10.02
Rear ladder step safety switch \t\t10.04
Rear wheel steering indicator\t\t9.16
Rear wheel drive, 4-Trac\t\t11.30
Reel speed adjustment\t\t10.06
Reel fore and aft\t\t11.02
Reel raise-lower\t\t11.02
Returns lamp\t\t9.24
Rear shining lamp \t\t9.24
Reversing horn\t\t9.24
Safety switch, grain tank unloading/threshing . .\t10.02
Safety switch, grain tank unloading/threshing ..\t10.04
Sieve pan lamp\t\t9.24
Soybean cutterbar\t\t11.25
Starting Diesel engine,
automatic engine cut-off \t\t9.08
Starting Diesel engine \t\t9.08
Straw walker warning\t\t10.10
Straw chopper deflector adjustment\t\t11.28
Tachometer \t\t9.16
Temperature sender/gauge, engine\t\t9.08
Testing and measuring electric circuits\t\t9.02
Threshing mechanism - main drive\t\t10.04
Vehicle information unit \t\t11.42
Warning device\t\t10.10
Warning beacon\t\t9.20
Warning flashers\t\t9.20
Windscreen wiper\t\t9.28
Work lamps \t\t9.24
Yieldmeter\t\t10.20