2012 Jungheinrich Fork Truck DFG540S DFG545S DFG550S TFG540S TFG545S TFG550S (05.-12.2014) Workshop Service Repair Manual PDF Download

Original Illustrated Factory Workshop Service Manual for Jungheinrich Fork Truck Type DFG/TFG 540-550.

Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
DFG 540S (05.2012-12.2014)
DFG 545S (05.2012-12.2014)
DFG 550S (05.2012-12.2014)
TFG 540S (05.2012-12.2014)
TFG 545S (05.2012-12.2014)
TFG 550S (05.2012-12.2014)

Language: English
Format: ZIP, Contained Set of PDF Manuals:
Service manual, PDF, 517 Pages
Contents:
Safety Information
Component Layout
Technical Specifications
Operating Instructions
Circuit Diagrams (Electrical / Hydraulic)
Parameters
System Error Messages
Special Tools
BUS Systems Used
Parking Brake
-Parking Brake Disassembly
-Parking Brake Assembly
-Parking Brake Release
Misc. Electrical
- Fuses (see Operating Instructions, Chapter F).
- E box circuit diagram (see circuit diagrams)
LPG systems - maintenance, testing and adjustment see service manual C 3001
- Impco LPG system
- Liquid gas container
Controls
-Dual Pedal
Hydrostatic Drive System
-Wheel Motor
-Variable Displacement Pump
Cooling System
-TFG Cooling System
-DFG Cooling System
Combustion Engines
-DFG
-TFG
DFG Combustion Engine
- Starter Motor / Threephase Alternator
- Injection System
- Exhaust Return Line
- Air Mass Sensor Assembly Position
- Intake Pipe
- Sensors and Actuators
- Belt Drive
- Assembly/Disassembly
- Sealing Flange and Flywheel
- Charge-Air System
- Particle Filter
- Cooler Design
TFG Combustion Engine
-Starter Motor / Threephase Alternator
-Belt Drive and Timing Chain
-Lubrication
-Sealing Flange and Flywheel
-Cooler Design
Labels / Documentation
-Operating Instructions
-Wiring Diagrams
Operator Position
-Armrest
-Sliding Windows
Covers / Panel
-Engine Cover
Hydraulic System
-Manifold
-Hydraulic System (filling and bleeding)
Mast
-Securing the Mast
Load Handler
- For forks see service manual G1 6401.01
Commissioning
- Using the Truck for the First Time (see Operating Instructions, Chapter C).
Maintenance
- LPG systems - maintenance, testing and adjustment see service manual C 3001
DFG maintenance
-Regular safety inspection (at least annually)
-Maintenance checklist A
-Maintenance checklist B
- Maintenance checklist C
TFG maintenance
-Regular safety inspection (at least annually)
- Maintenance checklist A
- Maintenance checklist B
- Maintenance checklist C
Steering Axle
- Steering Axle
Mechanical Components
- Steering Column
Operating Manual, PDF, 236 Pages