2010 Jungheinrich Electric Lift Truck Etg-Series: ETG350 ETG355 (from 01.) Workshop Service Repair Manual PDF Download

Original Illustrated Factory Workshop Manual for Jungheinrich JETI Electric Lift Truck ETG-Series.

Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
ETG350 (from 01.2010)
ETG355 (from 01.2010)

Format: PDF, 355 Pages
Language: English

Contents:

GENERAL INFORMATION
Scope
Truck Models Covered
Dimensions
Dimensions Chart
General Information (Standard Models)
CONTROLLER
System Configuration and Outline
System Configuration
Outline
Logic unit
Inverter
Output unit (RI01, RI02)
Display unit
EPS (Electronic Power Steering) unit
External View
Logic unit
Inverter
Output unit
Display unit
EPS (Electronic Power Steering) unit
Controller Area Network (CAN)
AC Motor System Basics
Feature of AC motor
Speed control of induction motors
Inverter
Function
Traction Control Function
Powering
Limitation of maximum travel speed
Regeneration
Controlled roll-back
Steering
Stall timer
Free lift
Hydraulic Control Function
Hydraulic controller type
Priority
Inhibition of simultaneous operation
Attachments 2 and 3
Steering Control Function
IPS (Integrated Presence System) Function
Preventing operator's absence
Preventing lever and pedal operations
Other Functions
BDI (Battery Discharge Indicator)
Service indicator
Tire size
Hour meter function
Chime control function
Battery voltage monitor
Load sensor function (option)
Display Function
Normal operation display
Display transition
Error display
Password entry
User setting function
Setup Option display
Data monitor display
Output check display
History folder display
Software version display
Setup Option Function
Outline
Procedures for setting Setup Option
Details of Setup Options
History Folder Function
Outline
Fault data display
Fault data deletion
Data Monitor Function
Outline
Data monitoring
Output Check Function
Outline
Output checking
Removal and Installation
Inspection Before Replacing Controllers
Checking power supply
Checking inverter and DSP card
Checking logic card
Checking power supply card
Checking output unit
Checking display unit
Discharging Electric Charges From Inverters and EPS Unit
Replacing Inverter
Replacing DSP (Digital Signal Processor) Card
Replacing Logic Unit
Replacing Logic Card
Replacing Power Supply Card
Replacing Output Unit
Replacing EPS (Electronic Power Steering) Unit
Basic Check
Basic Items
Testing Tools
Measurement of Card Voltage
Checking Contactor
Checking contactor coil
Checking contactor tip
Checking Inverter
Regeneration Check
TROUBLESHOOTING FOR CONTROL CIRCUITS
General Information
Before replacing devices
Connection of the service tool
How to clean harness connectors and system components
CAN-BUS Test Stand Up End Control AC
Troubleshooting
EO Traction Motor R.H., Overheating
E1 Traction Motor L.H., Overheating
E2 Pump Motor, Overheating (Transistor Control Type)
E2 Pump Motor, Overheating
E5 Traction Inverter R.H., Overheating
E6 Traction Inverter L.H., Overheating
E7 Pump Inverter, Overheating (Transistor Control Type Only)
BR Pump Motor, Worn Brushes
14 Traction Motor Current Sensor R.H. Fault
15 Traction Motor R.H., Over-current
16 Traction Motor R.H., Stall Timer
24 Traction Motor Current Sensor L.H. Fault
25 Traction Motor L.H., Over-current
26 Traction Motor L.H., Stall Timer
34 Pump Motor Current Sensor Fault (Transistor Control Type Only)
35 Pump Motor Over-current (Transistor Control Type Only)
40 Line Contactor Fault
41 Steering Contactor Fault
45 Traction Motor R.H. Open
46 Traction Motor L.H. Open
47 Pump Motor Open (Transistor Control Type Only)
51 Traction Lever Sensor Fault
52 Traction Motor R.H. Pulse Input Fault
53 Traction Motor L.H. Pulse Input Fault
55 FC Solenoid Fault
56 FC Solenoid Current Leak
57 Pump Motor Pulse Input Fault (Transistor Control Type Only)
60 Display Communication Fault (60) or (COMM ERROR)
61 Logic Card Initialize Failure
62 Logics Fault
63 Traction Inverter R.H. Fault
64 Traction Inverter L.H. Fault
65 Pump Inverter Fault (Transistor Control Type Only)
68 Output Unit 1 Fault
70 Output Unit 2 Fault
71 EPS Controller Fault
72 Contactor Coil Fault
75 Electromagnetic Brake Solenoid Fault
76 Chime Fault
77 Travel Alarm Fault
78 Battery Voltage Too Low
79 Battery Voltage Too High
81 Load Sensor Fault
83 Lift Lever Fault
84 Traction Pedal Fault
(E) Traction Pedal or Traction Lever, Faulty Setting
(L) Presence Pedal, Faulty Setting
(H1) Lift Lever, Faulty Setting
(H2) Tilt Switch, Faulty Setting
(H3) Attachment 1 Switch, Faulty Setting
(H4) Attachment 2 Switch, Faulty Setting
(H5) Attachment 3 Switch, Faulty Setting
(Lo) Battery Consumption Too Much
Battery Consumption
Electrical Diagrams
Wiring Schematic
Wiring Diagram
English/French Legend
Spanish/Portuguese Legend
Location of Major Components
Troubleshooting For Control Circuits
Electric Steer Controller (EPS)
Power Connecting Diagram
Stepper Motor with Feedback Potentiometer and
Toggle Switches Diagram
EPS Steer Controller
Feedback Sensor
Toggle Switches
Connections
CNA Connector
CNB Connector
CNC Connector
Stepper Motor Connections
Feedback Pot Connections
Digital Input Connections
Safety Contacts
Digital Output Connections
Handset
Electric Steer Controller (EOS) Flowchart
Set Model
Parameter Change
Parameter Change: (Electric Steer Controller EPS")
Testing: (Electric Steer Controller "EPS")
Set Options
Set Options: (Electric Steer Controller "EPS")
Adjustments: (Electric Steer Controller "EPS")
FRONT DRIVE AXLE
Removal
Front Wheel
Removal Sequence
Suggestions
Method 1
Method 2
Method 3
Installation
Front Drive Axle Disassembly
Front Drive Axle Assembly
Recommended Lubricants
Filling the Drive Axle
Changing the Drive Axle Oil
REAR AXLE ASSEMBLY
Removal
Rear Wheels
Removal Sequence
Suggestions
Installation
Rear Wheels
Rear Axle Assembly
Description
Removal
Steer Yoke Assembly
Description
Replacing the Steering Bearing
Disassembly
Assembly
Replacing the Yoke Assembly
Disassembly
Assembly
Replacing the Steering Gear
Disassembly
Assembly
Replacing the Steer Hub Assembly
Disassembly
Assembly
Complete Disassembly Procedure
Complete Assembly Procedure
Installation
Installation of Steering Yoke and Tires
BRAKE ASSEMBLY
Description
General Information
Disassembly
Reassembly
Brake Assembly