Arctic CAT 700 Diesel ATV- // --Super Duty Diesel Engine Workshop Service Repair Manual PDF Download

2010 ARCTIC CAT 700 DIESEL ATV (SUPER DUTY DIESEL ENGINE)- FACTORY SERVICE / REPAIR / WORKSHOP MANUAL - INSTANT DOWNLOAD !!

A MUST FOR EVERY 2010 ARCTIC CAT 700 DIESEL ATV" OWNER !!

SERVICE MANUAL COVERS:
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TABLE OF CONTENTS
Foreword
1. General Information/Specifications
2. Periodic Maintenance/Tune-Up
3. Engine/Transmission
4. Fuel/Lubrication/Cooling
5. Electrical System
6. Drive System
7. Suspension
8. Steering/Frame
9. Controls/Indicators

SECTION 1 - GENERAL INFORMATION/
SPECIFICATIONS
TABLE OF
CONTENTS
General Specifications ............................................ 1-2
Torque Specifications .............................................. 1-2
Tightening Torque (General Bolts) .......................... 1-3
Torque Conversions (ft-lb/N-m) ............................... 1-3
Break-In Procedure ................................................. 1-4
Fuel - Oil - Lubricant................................................ 1-4
Genuine Parts ......................................................... 1-5
Preparation For Storage.......................................... 1-5
Preparation After Storage........................................ 1-5

SECTION 2 -
PERIODIC MAINTENANCE/TUNE-UP
TABLE OF
CONTENTS
Periodic Maintenance Chart .................................... 2-2
Periodic Maintenance/Tune-Up ............................... 2-3
Lubrication Points.................................................... 2-3
Battery..................................................................... 2-3
Fuses ...................................................................... 2-4
Air Filter ................................................................... 2-4
Valve Clearance ...................................................... 2-5
Muffler/Spark Arrester ............................................. 2-6
Fuel/Vent Hoses ...................................................... 2-6
Adjusting Throttle Cable.......................................... 2-6
Engine RPM (Idle) ................................................... 2-6
Engine Oil - Filter..................................................... 2-6
Transmission Lubricant............................................ 2-8
Front Differential/Rear Drive Lubricant .................... 2-8
Tires ........................................................................ 2-9
Steering Components ............................................. 2-9
Driveshaft/Coupling................................................. 2-9
Suspension/Shock Absorbers/Bushings ................. 2-9
Nuts/Cap Screws/Screws/Bolts............................... 2-9
Injector Timing......................................................... 2-9
Headlight/Taillight-Brakelight ................................. 2-10
Switches................................................................ 2-11
Shift Lever ............................................................. 2-11
Frame/Welds/Racks .............................................. 2-11
Electrical Connections........................................... 2-12
Hydraulic Brake Systems ...................................... 2-12
Burnishing Brake Pads.......................................... 2-13
Coolant .................................................................. 2-13
Checking/Replacing V-Belt .................................... 2-14
Fuel Filter .............................................................. 2-16

SECTION 3 - ENGINE/TRANSMISSION
TABLE OF
CONTENTS
Engine/Transmission ............................................... 3-2
Specifications .......................................................... 3-2
700 Diesel Table of Contents .................................. 3-3
Troubleshooting ..................................................... 3-80

SECTION 4 -
FUEL/LUBRICATION/COOLING
TABLE OF
CONTENTS
Fuel/Lubrication/Cooling ......................................... 4-2
Diesel Fuel Injection System................................... 4-2
Lift Pump ................................................................. 4-2
Unit Injectors ........................................................... 4-3
Injector Timing......................................................... 4-3
Fuel Filter ................................................................ 4-3
Fuel Solenoid Assembly.......................................... 4-3
Throttle Cable Free-Play ......................................... 4-4
Fuel Tank................................................................. 4-4
Fuel/Vent Hoses ...................................................... 4-5
Oil Filter/Oil Pump ................................................... 4-5
Testing Oil Pump Pressure...................................... 4-5
Liquid Cooling System............................................. 4-6
Radiator................................................................... 4-6
Hoses/Thermostat................................................... 4-7
Fan .......................................................................... 4-7
Water Pump ............................................................ 4-7
Troubleshooting ....................................................... 4

SECTION 5 -
ELECTRICAL SYSTEM
TABLE OF
CONTENTS
Electrical System..................................................... 5-2
Battery..................................................................... 5-2
Testing Electrical Components ................................ 5-2
Accessory Receptacle/Connector ........................... 5-2
Brakelight Switch (Auxiliary).................................... 5-2
Brakelight Switch (Handlebar Control) .................... 5-3
Cooling Fan Switch ................................................. 5-4
Engine Coolant Temperature (ECT)
Switch/Thermistor ................................................ 5-4
Glow Plug Controller/Relay ..................................... 5-4
Fan Motor ................................................................ 5-5
Fuse Block/Power Distribution Module .................... 5-6
Fuses ...................................................................... 5-6
Electronic Speedometer Speed Sensor .................. 5-6
Ignition Switch ......................................................... 5-7
Handlebar Control Switches.................................... 5-7
Drive Select Switch ................................................. 5-8
Front Drive/Differential Lock Actuator...................... 5-8
Starter/Starter Solenoid .......................................... 5-9
Starter Relay ......................................................... 5-10
Alternator/Regulator .............................................. 5-10
Neutral Start/Front Drive Actuator/Start-in-Gear/
Differential Lock/2WD Relays............................. 5-11
Headlights ............................................................. 5-11
Taillight - Brakelight ............................................... 5-12
Fuel Solenoid ........................................................ 5-12
Troubleshooting ..................................................... 5-13

SECTION 6 - DRIVE SYSTEM
TABLE OF
CONTENTS
Drive System........................................................... 6-2
General Information................................................. 6-2
Front Drive Actuator ................................................ 6-2
Front Differential ...................................................... 6-3
Drive Axles ............................................................ 6-16
Rear Gear Case .................................................... 6-21
Hub........................................................................ 6-21
Hydraulic Brake Caliper......................................... 6-22
Troubleshooting Drive System............................... 6-26
Troubleshooting Brake System.............................. 6-26

SECTION 7 - SUSPENSION
TABLE OF
CONTENTS
Suspension ............................................................. 7-2
Shock Absorbers ..................................................... 7-2
Front A-Arms ........................................................... 7-3
Rear A-Arms ........................................................... 7-5
Wheels and Tires .................................................... 7-7

SECTION 8 - STEERING/FRAME
TABLE OF
CONTENTS
Steering/Frame........................................................ 8-2
Steering Post/Tie Rods ........................................... 8-2
Handlebar Grip ........................................................ 8-4
Steering Knuckles ................................................... 8-4
Measuring/Adjusting Toe-In..................................... 8-6
Front Rack ............................................................... 8-8
Front Bumper Assembly .......................................... 8-8
Front Body Panel/Side Panels ................................ 8-8
Footrests ............................................................... 8-11
Belly Panel ............................................................ 8-11
Exhaust System .................................................... 8-11
Rear Body Panel/Rack .......................................... 8-12
Adjusting Headlight ............................................... 8-13
Taillight Assembly.................................................. 8-13
Seat ....................................................................... 8-13
Troubleshooting ..................................................... 8-14

SECTION 9 - CONTROLS/INDICATORS
TABLE OF
CONTENTS
Hand Brake Lever/Master Cylinder Assembly ......... 9-2
Throttle Control ....................................................... 9-3
Shift Lever ............................................................... 9-4
Speedometer/Tachometer/LCD............................... 9


SAMPLE TEXT / PAGE FROM THE MANUAL:
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Shift Lever
REMOVING
1. Remove the E-clip securing the shift rod to the
engine shift arm.
2. Remove two cap screws