2005 Polaris Sportsman 700 & 800 EFI ATV -07 Workshop Service Repair Manual PDF Download

POLARIS SPORTSMAN 700 & 800 EFI ATV 2005-2007 WORKSHOP SERVICE REPAIR MANUAL



THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION

# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE

# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE

# FILE SIZE 80 MB





THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.





OWNER'S/USER'S MANUAL ALSO INCLUDED




APPLICABLE VEHICLE MODEL:
POLARIS SPORTSMAN 700 EFI MODEL ATV
POLARIS SPORTSMAN 800 EFI MODEL ATV



ENGINE COVERED:

683 cc POLARIS TWIN CYLINDER V-TYPE, LIQUID-COOLED, 4-STROKE, OHV ENGINE

760 cc POLARIS TWIN CYLINDER V-TYPE, LIQUID-COOLED, 4-STROKE, OHV ENGINE




CONTENTS:
GENERAL INFORMATION
TIGHTENING TORQUES
SPECIAL TOOLS
SPECIFICATIONS
PERIODIC MAINTENANCE
ENGINE REMOVAL/INSTALLATION
EXHAUST SYSTEM
COOLING SYSTEM
CYLINDER HONING-OIL FLOW
ROCKER ARM/PUSHROD INSPECTION
CYLINDER HEAD-CYLINDER
VALVE TRAIN-VALVE LIFTER
PISTON/ROD/RING SERVICE
FLYWHEEL/STATOR REMOVAL/INSPECTION
CRANKCASE-CAMSHAFT
4-STROKE COOLANT SYSTEM BLEEDING PROCEDURE
FUEL INJECTION SYSTEM
800 EFI EXHAUST SYSTEM (DELUXE)
EFI SYSTEM-FUEL TANK
ELECTRONIC FUEL INJECTION SYSTEM
FUEL PUMP/TANK ASSEMBLY
ELECTRONIC CONTROL UNIT (ECU)
FUEL PRESSURE REGULATOR
FUEL FILTERS-FUEL INJECTORS
CRANKSHAFT POSITION SENSOR
THROTTLE POSITION SENSOR
BODY AND STRUCTURE SYSTEM
X2 CARGO BOX SYSTEM
STEERING SYSTEM
SUSPENSION SYSTEM
DECAL AND A-ARM SYSTEM
COVER, PANEL & CAB
CLUTCHING SYSTEM
PVT SEALING AND DUCTING COMPONENTS
EBS SYSTEM OVERVIEW
SHIFT WEIGHTS-DRIVE CLUTCH
FINAL DRIVE SYSTEM
DRIVE AXLE-CV JOINT
U-JOINT-PROP SHAFT
DRIVESHAFT-GEARCASE
TRANSMISSION SYSTEM
X2 TRANSMISSION SYSTEM
BRAKE SYSTEM
HYDRAULIC BRAKE SYSTEM
ELECTRICAL SYSTEM
INSTRUMENT CLUSTER
IGNITION SYSTEM
CHARGING SYSTEM
FAN / ECU RELAYS
CHARGING SYSTEM
TURN/HAZARD SIGNAL DIAGRAM
ACCESSORY WIRE CONNECTIONS
ACTIVE DESCENT CONTROL (ADC) COIL
ALL WHEEL DRIVE (AWD) COIL
X2 DIFFERENTIAL & SPEED SENSOR
STARTER SYSTEM
LIGHTING SYSTEM
BATTERY SYSTEM
TROUBLESHOOTING
WIRING DIAGRAMS