2004 Aston Martin DB9 Workshop Service Repair Manual PDF Download

ASTON MARTIN DB9 2004-2011 FACTORY WORKSHOP SERVICE REPAIR MANUAL + EXTRAS (pdf version)

2004 2005 2006 2007 2008 2009 2010 2011

6.0L V12 ENGINE


ALSO INCLUDED;

DB9 VEHICLE MAINTENANCE SHEET
DB9 BROCHURE
DB9 CIRCUIT DIAGRAMS

This is a very comprehensive and structured factory workshop repair manual made by ASTON MARTIN LAGONDA LTD. You will never need any other guide to your ASTON MARTIN DB9. You will never be dissapointed with the quality of this workshop manual.





Contents

Introduction

Welcome............................................................... i-i-iv

Safety Precautions................................................... i-i-v

Lifting and Jacking................................................. i-i-vii

Vehicle Recovery ..................................................i-i-viii

Vehicle Identification Number ............................... i-i-ix

Body System (01.00)

Body Structure (01.01) ..........................................1-1-3

Front End System (01.02) ......................................1-2-1

Body Closures (01.03)...........................................1-3-1

Interior Trim (01.05) .............................................1-4-1

Exterior Trim (01.08).............................................1-5-1

Mirrors (01.09)......................................................1-6-1

Seating (01.10)......................................................1-7-1

Glass, Frame and Mechanism (01.11)....................1-8-1

Instrument Panel (IP) (01.12).................................1-9-1

Handles and Lock Mechanisms (01.14) ...............1-10-1

Wipers and Washer System (01.16).....................1-11-1

Bumpers (01.19) .................................................1-12-1

Restraining Devices (01.20).................................1-13-1

Frame and Mounting (02.00)

Subframes (02.03).................................................2-1-2

Engine System (03.00)

Engine Assembly (03.00) .......................................3-1-3

Engine Structure (03.01)........................................3-2-1

Lubrication System (03.02)....................................3-3-1

Cooling System (03.03) .........................................3-4-1

Fuel Charging System (03.04)................................3-5-1

Accessory Drive System (03.05).............................3-6-1

Engine Cranking System (03.06) ............................3-7-1

Ignition System (03.07) .........................................3-8-1

Emission Control (03.08) .......................................3-9-1

Valve Train (03.09) .............................................3-10-1

Engine Sealing (03.10).........................................3-11-1

Power Conversion (03.11)...................................3-12-1

Air Charging (03.12)............................................3-13-1

Evaporative Emissions (03.13) .............................3-14-1

Engine Management System (03.14)....................3-15-1

Throttle Control (03.16) ......................................3-16-1

Suspension (04.00)

Road Wheel Alignment (04.00) .............................4-1-2

Front Suspension (04.01).......................................4-2-1

Rear Suspension (04.02)........................................4-3-1

Road Wheels and Tyres (04.04) ............................4-4-1

Driveline (05.00)

Driveshaft (05.01) .................................................5-1-2

Rear Drive System (05.02) ....................................5-2-1

Halfshafts (05.05)..................................................5-3-1

Brake System (06.00)

Description...........................................................6-1-2

Front Disc Brake (06.03) .......................................6-2-1

Rear Disc Brakes (06.04).......................................6-3-1

Hand Brake (06.05) ..............................................6-4-1

Brake Actuation System (06.06) ............................6-5-1

Power Brake System (06.09) .................................6-6-1

Transmission (07.00)

Automatic Transmission (07.01) ............................7-1-2

Transmission Cooling (07.02) ................................7-2-1

Manual Transmission (07.03) ................................7-3-1

Automatic Control System (07.05).........................7-4-1

Clutch (08.00)

Clutch Controls (08.02).........................................8-2-1

Exhaust (09.00)

Exhaust Overview .................................................9-1-2

Silencer Assembly (09.01) .....................................9-1-3

Pipes and Supports (09.03) ...................................9-2-1

Fuel (10.00)

Fuel Tank and Lines (10.01)................................10-1-2

Steering (11.00)

Steering Gear (11.01)..........................................11-1-2

Power Steering (11.02)........................................11-2-1

Steering Column (11.04) .....................................11-3-1

Steering Column Switches (11.05).......................11-4-1

Steering Wheel (11.06) .......................................11-5-1

Climate Control (12.00)

Body Ventilation system (12.01)..........................12-1-3

Heater System (12.02) ........................................12-2-1

Air Conditioning (A/C) System (12.03) .................12-3-1

A/C Control System (12.04).................................12-4-1

Information, Gauge and Warning (13.00)

Instrument Cluster (13.01) ..................................13-1-2

Power Supply (14.00)

Battery System (14.01) ........................................14-1-2

Alternator and Regulator System (14.02) .............14-2-1


Vehicle Entertainment (15.00)

Audio System ..................................................... 15-1-1

Vacuum Distribution (16.00)

Body Vacuum System (16.01)............................. 16-1-1

Lighting (17.00)

Front Lights (17.01) ............................................ 17-1-2

Interior Lighting (17.02)...................................... 17-2-1

Rear Lights (17.03) ............................................. 17-3-1

Lighting Mechanisms (17.04) .............................. 17-4-1

Electric Distribution/Electronic Control (18.00)

Wiring and Circuit Protection (18.01) ................. 18-1-2

Vehicle Control System (18.08) .......................... 18-2-1

Electronic Features (19.00)

Active Anti-Theft System (19.01)......................... 19-1-2

Appendix & Glossary

Diagnostic Ports................................................... 20-1-2

Fluids/Capacities.................................................. 20-1-3

Abbreviations ...................................................... 20-1-3

Terms.................................................................. 20-1-3

Special Tools - Pictorial Index.............................. 20-1-4

Specialist Tool Operation .................................... 20-1-8

Maintenance Schedules..................................... 20-1-11

Torque Figures .................................................. 20-1-14

Torque Conversion Tables ................................. 20-1-31