2002 Aprilia Atlantic 500 Year Workshop Service Repair Manual PDF Download

The service manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and showing him the correct way to perform repairs and make judgements.

Make sure you understand the contents of this manual and use it to full dffect at every opportunity.
This service manual mainly contents the necessary technical information for operation performed in a service workshop.


This Service and Repair Manual Covers the following Models:
- Aprilia Atlantic 500, Year 2002 Workshop Service Manual


This service manual contains:

Safety warnings
Precautions and general information
Replacing components
Using the manual
Identification data
Notes on fuel, lubricants, coolant and other items fuel
Running-in rules
Precautions and General information
Spare parts
Technical data
Lubricant chart
Tightening torques table

Periodic maintenance programme
Periodic maintenance schedule
Lubricating points
Battery
Removing the battery cover
Checking and cleaning the terminals
Removing the battery
Long inactivaty of the battery
Checking the electrolyte level
Recharcing the battery
Installing the battery
Spark plug
Adjusting the throttle control
Air filter
Engine oil
Checking and restoring the engine oil level
Renewing the engine oil and
The engine oil filter
Checking the transmission oil level and topping up
Topping up\t
Renewing the transmission oil
Disc brakes
Check
Restoring the brake fluid level
Checking brake pad wear
Bleeding the braking system (front side only)
Bleeding the integral braking system
Checking and restoring the coolant level
Renewing the coolant
Circuit bleeding
Checking and adjusting the steering
Adjusting the bearings play
Steering damper
Check engine pin bushings
Checking the front suspension
Checking the rear suspension
Adjusting the rear suspension
Adjustment of the rear suspension spring preload
Wheels and tyres
Wheels inspection
Tyres
Pressure tyres

Components that can be removed without
Removing the engine removing the engine from the frame

Fuel tank and pump
Ems fuel injection system
Fuel supply system
Fuel supply check
Fuel pump removal/dismantling
Fuel pump and fuel level feeler disassembly and checking
Throttle body
Throttle body removal

System description\t
Coolant\t
Radiator removal\t
Electrical cooling fan removal
Expansion tank removal\t
Thermostat valve\t
Coolant pump\t
Coolant thermistor

Checking the recharging system\t
Checking the recharging voltage\t
Checking the alternator no-load\t
Checking the alternator continuity\t
Voltage regulator\t
Fuel injection system\t
Injection supply wire diagram\t
Stand switch control\t
Injection relay controls\t
Ignition/injection system\t
E.C.U. Connections\t
Connections to the E.C.U. Control unit\t
Checking the HV coil\t
Drop sensor check\t
Rpm sensor check\t
Throttle valve potentiometer (accelerator sensor) check
Injector check
Coolant thermistor function check\t
Fuel pump check\t
Air thermistor function check\t
Starting and stop lights system\t
Starting relay check\t
Stop lights relay check\t
Electric cooling fan\t
Checking the electric fan\t
Water thermistor check\t
Fan relay check\t
Coolant temperature and fuel level indicators
Wiring diagram\t
Water temperature\t\t
Dashboard check\t
Fuel level\t
Dashboard check\t
Fuel level sensor check\t
Lights and acoustic signals system\t
Wiring diagram\t
Horn check\t
Top case switch check\t
Direction indicators and display data\t
Wiring diagram\t
Controls on the left side of the handlebar ....
Direction indicator and speedometer\t
Wiring diagram\t
Dashboard check\t
Sensor check\t
Speedometer\t
Air temperature sensor\t
Switches\t
Bulb replacement\t
Battery\t
Number plate light replacement\t
Helmet compartment light replacement\t
Third stop lights replacement\t
Vertical beam adjustment\t
Horizontal beam adjustment\t
Replacing the fuses\t
Electrical components layout\t
Electrical components layout\t
Wiring diagram 500 c.c. Atlantic scooter\t

Bodywork\t
Passenger footrest removal\t
Lower protection cover removal\t
Unlocking/locking the seat\t
Seat removal\t
Central tunnel removal\t
Left and right hand inspection cover removal legshield removal
Legshield removal\t
Document compartment\t
Front mudguard removal\t
Passenger handle-grip removal\t
Complete side panel removal\t
Removal of the chromed strip from the side panels
Side panel separation\t
Foot platform removal\t
Spray guard removal\t
Front shield removal\t
Passenger backrest removal\t
Plastic backrest removal\t
Rear mudguard removal\t
Lower cover removal\t
Tail unit removal\t
Footrest support and lower spray guard removal.
Front panel removal\t
Upper handlebar cover removal\t
Lower handlebar cover removal
Complete instrument panel removal
Windshield removal\t
Instrument panel removal\t
Complete lighting assembly removal
Crash helmet compartment removal
Front wheel\t
Key\t
Removing the front wheel\t
Replacing the bearings\t
Check\t
Refitting the front wheel\t
Rear wheel\t
Key\t
Removing the rear wheel\t
Removing the exhaust terminal\t
Check\t
Front brake\t
Key\t
Replacing the brake pads\t
Checking the brake disc
Removing the brake disc\t
Rear brake\t
Key\t
Replacing the brake pads\t
Checking the brake disc\t
Removing the brake disc\t
Steering\t
Checking the bearings\t
Key\t
Checking the oil level\t
Removing the fork assembly\t
Removing the rod-wheel carrier assembly\t
Wheel carrier rod disassembly\t
Checking the components\t
Adjusting the rear suspension\t
Adjustment of the rear suspension spring preload
Removing the shock absorber


This service manual is specifically written for the do-it-yourselfer as well as the experienced mechanic. Using this repair manual is an inexpensive way to keep your vehicle working properly. Each manual provides step-by-step instructions based on the complete disassembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Simply print out the pages you need or print the entire manual as a whole!!!

Detailed substeps expand on repair procedure information.
Notes, cautions and warnings throughout each chapter pinpoint critical information.
Numbered instructions guide you through every repair procedure step by step.
Bold figure number help you quickly match illustrations with instructions.
Detailed illustrations, drawings and photos guide you through every procedure.
Enlarged inset helps you identify and examine parts in detail.
Numbered table of contents is easy to use so that you can find the information you need fast.


The Aprilia Atlantic 500, Year 2002, manual also makes it easy to diagnose and repair problems with your machines electrical system! Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

After your payment, you will have instant access to your download! No shipping fee, no waiting on postal delivery, you can start doing your repairs right away!


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PRODUCT DETAILS:

Manufacturer: Aprilia
Specifications
Model: Atlantic 500, Year 2002
Language: English
Format: Adobe Acrobat Document (.pdf)
Compatible: All Versions of Windows & Mac