1994 Mercury Mercruiser #16 Marine Engines Gm V-8 454 Cid (7.4L)/502 Cid (8.2L) Workshop Service Repair Manual PDF Download

This manual can be used by anyone from a first time owner/amateur to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.

Models Covered:

1--GEN V ENGINES

STERN DRIVE ENGINES:
MCM 7.4L Bravo - S/N: OD830779 to OF800699
MCM 7.4L Bravo Three - S/N: OD838819 to OF800699
MCM 7.4LX MPI - S/N: OF595275 to OF801999
MCM 454 Magnum (Carburetor) - S/N: OD837587 to OF801999
MCM 454 Magnum EFI, EFI/MP and MPI - S/N: OF111570 to OF802349
MCM 502 Magnum (Carburetor) - S/N: OD831432 to OF114528
MCM 502 Magnum EFI, EFI/MP, MPI - S/N: OD840650 to OF802599

INBOARD ENGINES:
MIE 7.4L (Carburetor) - S/N: OD840300 to OF820141
MIE 7.4L EFI/MP and MPI - S/N: OF490697 to OF820103
MIE 8.2L (Carburetor) - S/N: OD857200 to OF819619

SKI ENGINES:
MIE 454 Magnum EFI, EFI/MP and MPI Tournament Ski - S/N: OF215800 to OF820099

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2--GEN VI ENGINES

STERN DRIVE ENGINES:
MCM Bravo 7.4L (Carburetor) - S/N: OF800700 and above
MCM 7.4LX EFI - S/N: OF820000 and above
MCM 7.4LX MPI - S/N: OF802000 and above
MCM 454 Magnum (Carburetor) - S/N: OF801700 and Above
MCM 454 MPI - S/N: OF802350 and above
MCM 502 MPI - S/N: OF802600 and above

INBOARD ENGINES:
MIE 7.4L (Carburetor) - S/N: OF820142 and above
MIE 7.4L EFI - S/N: OF874815 and above
MIE 7.4L MPI - S/N: OF820104 and above
MIE 8.2L MPI - S/N: OF775694 and OF775695
MIE 8.2L MPI - S/N: OF819620 and above

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TABLE OF CONTENTS:

1 - IMPORTANT INFORMATION
A - General Information
B - Maintenance
C - Troubleshooting

2 - REMOVAL & INSTALLATION
A - MCM Models - Bravo & Blackhawk Drives
B - MCM Models - Bravo & Blackhawk with Driveshaft Extension
C - MIE Models - Velvet Drive Transmissions
D - MIE Models - Hurth Transmissions

3 - ENGINE
A - 454 CID / 7.4L / 502 CID / 8.2L

4 - ELECTRICAL SYSTEMS
A - Starting System
B - Ignition System
C - Charging System
D - Instrumentation
E - Electrical Kits
F - Wiring Diagrams

5 - FUEL SYSTEM
A - Fuel Delivery Systems and Fuel Pumps
B - Weber 4 Barrel Carburetor
C - Electronic Fuel Injection (Throttle Body & Multi-Port Injection)

6 - COOLING SYSTEM
A - Seawater Cooled Models
B - Closed Cooled Models

7 - EXHAUST SYSTEM
A - General
B - Manifold and Elbows
C - Risers
D - Collectors

8 - DRIVES
A - Velvet Drive In-Line Transmission
B - Velvet Drive V-Drive Transmission
C - Hurth Down Angle Transmission
D - Hurth V-Drive Transmission
E - Drive Shaft Models/Propeller Shaft

9 - POWER STEERING
A - Pump


Keep this shop manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.


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