{"product_id":"genie-z60-4001-z-60-34-service-repair-manual","title":"Genie Z-60\/34 SN from Z60-4001 Service Repair Manual","description":"Rev E2, June 2015\r\nSerial Number Range from Z60-4001\r\n\r\nContent:\r\nINTRODUCTION\r\nImportant Information \r\nRevision History\r\nSerial Number Legend \r\n\r\nSection 1. Safety Rules\r\nGeneral Safety Rules \r\n\r\nSection 2. Specifications\r\nMachine Specifications \r\nPerformance Specifications \r\nHydraulic Oil Specifications \r\nHydraulic Component Specifications \r\nManifold Component Specifications \r\nFord LRG-425 EFI Engine Specifications \r\nFord DSG-423 EFI Engine Specifications \r\nFord MSG-425 EFI Engine Specifications \r\nDeutz F4L-1011F Engine Specifications \r\nDeutz F3L-1011F Engine Specifications \r\nDeutz F3L-2011\/Deutz D2011L03i Engine Specifications \r\nPerkins 404C-22 Engine Specifications \r\nMachine Torque Specifications \r\nHydraulic Hose and Fitting Torque Specifications \r\nSAE and Metric Fasteners Torque Charts \r\n\r\nSection 3. Scheduled Maintenance Procedures\r\nIntroduction \r\nPre-Delivery Preparation \r\nMaintenance Inspection Report \r\n\r\nChecklist A Procedures\r\nA-1 Inspect the Manuals and Decals \r\nA-2 Perform Pre-operation Inspection \r\nA-3 Perform Function Tests \r\nA-4 Perform Engine Maintenance - All Models \r\nA-5 Perform 30 Day Service \r\nA-6 Check the High Pressure Hydraulic Filter Condition Indicator \r\nA-7 Perform Engine Maintenance - Deutz and Ford Models \r\nA-8 Perform Engine Maintenance - Perkins Models \r\nA-9 Inspect the Fuel Filter\/Water Separator - Deutz Models \r\nA-10 Perform Engine Maintenance - Ford Models \r\nA-11 Grease the Turntable Rotation Bearing and Rotate Gear \r\nA-12 Perform Engine Maintenance - Deutz 1011 F Models \r\nA-13 Replace the Drive Hub Oil \r\nA-14 Perform Engine Maintenance - Ford Models \r\n\r\nChecklist B Procedures\r\nB-1 Inspect the Battery \r\nB-2 Inspect the Electrical Wiring \r\nB-3 Inspect the Air Filter \r\nB-4 Test the Key Switch \r\nB-5 Perform Engine Maintenance - Deutz and Perkins Models \r\nB-6 Check the Exhaust System \r\nB-7 Check the Oil Cooler and Cooling Fins - Deutz Models\r\nB-8 Inspect the Tires, Wheels and Lug Nut Torque \r\nB-9 Check the Drive Hub Oil Level and Fastener Torque \r\nB-10 Confirm the Proper Brake Configuration\r\nB-11 Test the Engine Idle Select \r\nB-12 Test the Fuel Select Operation - Ford Models \r\nB-13 Test the Ground Control Override \r\nB-14 Check the Directional Valve Linkage \r\nB-15 Test the Platform Self-leveling \r\nB-16 Test the Drive Brakes \r\nB-17 Test the Drive Speed - Stowed Position \r\nB-18 Test the Drive Speed - Raised or Extended Position \r\nB-19 Perform Hydraulic Oil Analysis \r\nB-20 Test the Alarm Package (if equipped) and the Descent Alarm \r\nB-21 Inspect the Fuel and Hydraulic Tank Cap Venting Systems \r\nB-22 Perform Engine Maintenance - Ford Models \r\n\r\nChecklist C Procedures\r\nC-1 Perform Engine Maintenance - Deutz and Perkins Models \r\nC-2 Grease the Platform Overload Mechanism (if equipped) \r\nC-3 Test the Platform Overload Mechanism (if equipped) \r\nC-4 Replace the Air Filter Element - Deutz and Perkins Models\r\nC-5 Replace the Fuel Inline Strainer- Deutz Models \r\nC-6 Check and Adjust the Engine RPM \r\nC-7 Perform Engine Maintenance - Ford Models \r\n\r\nChecklist D Procedures\r\nD-1 Check the Boom Wear Pads \r\nD-2 Check the Turntable Rotation Bearing Bolts \r\nD-3 Check the Free-wheel Configuration \r\nD-4 Replace the Drive Hub Oil \r\nD-5 Perform Engine Maintenance - Deutz and Perkins Models \r\nD-6 Replace the Hydraulic Filter Elements \r\nD-7 Inspect for Turntable Bearing Wear \r\n\r\nChecklist E Procedures\r\nE-1 Test or Replace the Hydraulic Oil \r\nE-2 Grease the Steer Axle Wheel Bearings, 2WD Models \r\nE-3 Perform Engine Maintenance - Deutz 1011F and Perkins Models \r\nE-4 Perform Engine Maintenance - Deutz and Perkins Models \r\nE-5 Perform Engine Maintenance - Ford Models \r\nE-6 Perform Engine Maintenance - Deutz 2011 Models \r\nE-7 Perform Engine Maintenance - Deutz 2011 Models \r\nE-8 Perform Engine Maintenance - Deutz 2011 Models \r\n\r\nSection 4. Repair Procedures\r\nIntroduction \r\nPlatform Controls\r\n1-1 ALC-500 Circuit Board \r\n1-2 Joysticks \r\nPlatform Components\r\n2-1 How to Remove the Platform \r\n2-2 Platform Leveling Slave Cylinder \r\n2-3 Platform Rotator \r\n2-4 Platform Overload System \r\nJib Boom Components\r\n3-1 Jib Boom \r\n3-2 Jib Boom Lift Cylinder \r\nPrimary Boom Components\r\n4-1 Cable Track \r\n4-2 Primary Boom \r\n4-3 Primary Boom Lift Cylinder \r\n4-4 Primary Boom Extension Cylinder \r\n4-5 Platform Leveling Master Cylinder \r\nSecondary Boom Components\r\n5-1 Secondary Boom\r\n5-2 Secondary Boom Lift Cylinders \r\nEngines\r\n6-1 RPM Adjustment \r\n6-2 Flex Plate\r\n6-3 Engine Fault Codes - Ford Models \r\nHydraulic Pumps\r\n7-1 Function Pump \r\n7-2 Drive Pump \r\nManifolds\r\n8-1 Function Manifold Components - View 1 (before serial number 4461) \r\n8-2 Function Manifold Components - View 2 (before serial number 4461) \r\n8-3 Function Manifold Components (from serial number 4461) \r\n8-4 Valve Adjustments - Function Manifold \r\n8-5 Jib Boom \/ Platform Rotate Manifold Components (before serial number 4461) \r\n8-6 Jib Boom \/ Platform Rotate Manifold Components (from serial number 4461 to serial number 10425) \r\n8-7 Jib Boom \/ Platform Rotate Manifold Components (from serial number 10426 to serial number 11003) \r\n8-8 Jib Boom \/ Platform Rotate Manifold Components (from serial number 11004 to 11477) \r\n8-9 Jib Boom \/ Platform Rotate Manifold Components (from serial number 11478) \r\n8-10 Brake\/Two-Speed Manifold Components (before serial number 4461) \r\n8-11 Brake\/Two-Speed Manifold Components (from serial number 4461) \r\n8-12 2WD Drive Manifold Components (before serial number 4551) \r\n8-13 2WD Drive Manifold Components (from serial number 4551) \r\n8-14 4WD Traction Manifold Components (before serial number 10154)\r\n8-15 4WD Traction Manifold Components (from serial number 10154)\r\n8-16 Valve Adjustments, Traction Manifolds \r\n8-17 Directional Valve Manifold Components \r\n8-18 Directional Valve Linkage \r\n8-19 Valve Adjustments, Oscillate Directional Valve \r\n8-20 Turntable Rotation Manifold Components \r\n8-21 Oil Diverter Manifold (welder option) \r\n8-22 Valve Coils \r\nTurntable Rotation Components\r\n9-1 Turntable Rotation Assembly \r\nAxle Components\r\n10-1 Hub and Bearings, 2WD Models \r\n10-2 Oscillate Cylinders \r\nGenerators\r\n11-1 Valve Adjustment, Hydraulic Generator \r\n\r\nSection 5. Fault Codes\r\nIntroduction \r\nFault Code Chart - Control System \r\nFault Code Chart - Ford LRG-425 EFI Engine \r\nFault Code Chart - Ford DSG-423 EFI Engine \r\nFault Code Chart - Ford MSG-425 EFI Engine \r\n\r\nSection 6. Schematics\r\nIntroduction \r\nWire Connector Legend \r\nElectrical Symbols Legend \r\nHydraulic Symbols Legend \r\nElectrical Abbreviations Legend \r\nFord DSG-423 EFI Engine Relay Layout \r\nFord MSG-425 EFI Engine Relay Layout \r\nDiesel Electrical Schematic, (before serial number 4496) \r\nDiesel Electrical Schematic, (from serial number 4496 to serial number 5325) \r\nDiesel Electrical Schematic, (from serial number 5326 to serial number 9798) \r\nDiesel Electrical Schematic ANSI\/CSA, (from serial number 9799 to serial number 10387) \r\nDiesel Electrical Schematic ANSI\/CSA, (from serial number 10388) \r\nDiesel Electrical Schematic CE, (from serial number 9799 to serial number 10387) \r\nDiesel Electrical Schematic CE, (from serial number 10388) \r\nDiesel Ground Control Box Wiring Diagram, (before serial number 5716) \r\nDiesel Ground Control Box Wiring Diagram, (from serial number 5716 to serial number 9798) \r\nDiesel Ground Control Box Wiring Diagram, (from serial number 9799) \r\nDiesel Platform Control Box Wiring Diagram, (before serial number 7227) \r\nDiesel Platform Control Box Wiring Diagram, (from serial number 7227 to serial number 9065) \r\nDiesel Platform Control Box Wiring Diagram, (from serial number 9066 to serial number 9696) \r\nDiesel Platform Control Box Wiring Diagram, (from serial number 9697) \r\nFord Electrical Schematic, (before serial number 4546) \r\nFord Electrical Schematic, (from serial number 4546 to serial number 5715) \r\nFord Electrical Schematic, (from serial number 5716 to serial number 6315) \r\nFord Electrical Schematic, (from serial number 6316 to serial number 7226) \r\nFord Electrical Schematic, (from serial number 7227 to serial number 10387) \r\nFord Electrical Schematic, ANSI\/CSA, (from serial number 10388 to serial number 11788) \r\nFord Electrical Schematic, ANSI\/CSA, (from serial number 11789) \r\nFord Electrical Schematic, CE, (from serial number 10388 to serial number 11788) \r\nFord Electrical Schematic, CE, (from serial number 11789) \r\nFord Ground Control Box Wiring Diagram, before serial number 4546) \r\nFord Ground Control Box Wiring Diagram, (from serial number 4546 to serial number 5715) \r\nFord Ground Control Box Wiring Diagram, (from serial number 5716 to serial number 7226) \r\nFord Ground Control Box Wiring Diagram, (from serial number 7227 to serial number 9798) \r\nFord Ground Control Box Wiring Diagram, (from serial number 9799) \r\nFord Platform Control Box Wiring Diagram, (before serial number 7227) \r\nFord Platform Control Box Wiring Diagram, (from serial number 7227 to serial number 9065) \r\nFord Platform Control Box Wiring Diagram, (from serial number 9066 to serial number 9798) \r\nFord Platform Control Box Wiring Diagram, (from serial number 9799 to serial number 11788) \r\nFord Platform Control Box Wiring Diagram, (from serial number 11789) \r\nEngine Wire Harness,\r\nFord LRG-425 EFI Models \r\nEngine Wire Harness,\r\nFord DSG-423 EFI Models (before serial number 6810) \r\nEngine Wire Harness,\r\nFord DSG-423 EFI Models (from serial number 6810 to 11788) \r\nEngine Wire Harness,\r\nFord MSG-425 EFI Models (from serial number 11789) \r\nElectrical Schematic, CTE Option (before serial number 9697) \r\nElectrical Schematic, CTE Option (from serial number 9697) \r\nJoystick Connector Diagram \r\nHydraulic Generator Options (from serial number 10283) \r\nElectrical Schematic, Welder Option \r\nHydraulic Schematic, Welder Option \r\nHydraulic Schematic, 2WD Models(before serial number 4461) \r\nHydraulic Schematic, 2WD Models (from serial number 4461 to 10282) \r\nHydraulic Schematic, 2WD Models (from serial number 10283 to serial number 11003) \r\nHydraulic Schematic, 2WD Models (from serial number 11004 to 11477) \r\nHydraulic Schematic, 2WD Models (from serial number 11478) \r\nHydraulic Schematic, 4WD Models (before serial number 4461) \r\nHydraulic Schematic, 4WD Models (from serial number 4461to serial number 10282) \r\nHydraulic Schematic, 4WD Models (from serial number 10283 to serial number 11003) \r\nHydraulic Schematic, 4WD Models (from serial number 11004 to 11477) \r\nHydraulic Schematic, 4WD Models (from serial number 11478)","brand":"Genie","offers":[{"title":"Default Title","offer_id":43317590392892,"sku":"206267","price":17.99,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0615\/4489\/0428\/files\/206267.png?v=1753549964","url":"https:\/\/e-manual.com\/fi\/products\/genie-z60-4001-z-60-34-service-repair-manual","provider":"e-Manual Online Workshop Manuals","version":"1.0","type":"link"}